变频器电动旋转台的频率变化可减少毛细管焊接的周期时间和产品缺陷

Muhammad Showi Nailul Ulum, Nanang Budi Prasetyo, Ali Sai’in, Ahmad Hamim Su'udy, Abdul Hamid, D. Purnomo
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摘要

摘要 周期时间是生产时间中必须考虑的问题,良好的周期时间将有助于实现必须达到的目标,即使周期时间缩短,产量也会增加,公司的营业额也会提高。在 PT Arisamandiri Pratama 公司的案例研究中,该公司生产的交流电部件之一,即毛细管,仍然使用手动旋转台来旋转待焊接的管道,因此无法达到 800 件/小时的目标,平均不良品为 93 件/天。设计基于变频器的电动旋转台可以缩短周期时间,但频率多少会影响焊接效果,并不是说焊接过程越快越好,焊接速度越快会影响工作台机器的振动,从而对焊接效果产生影响。通过实验,逆变器频率设置的目的是获得一个速度最大但旋转台没有振动的频率值,使用的频率在 700 赫兹到 1500 赫兹之间,间隔为 100 赫兹。实验结果表明,最佳频率为 1000 赫兹,转速为 16 转/分钟,产量为 935 件/小时,不良品为 59 件/天,不良品每天减少 42.1%。
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Variasi Frekuensi pada Electric Rotary Table Berbasis Inverter Guna Menurunkan Cycle Time dan Cacat Produk pada Pengelasan Pipa Kapiler
Abstract Cycle Time is a matter that must be considered in production time, a good Cycle Time will support the targets that must be met, even if Cycle Time decreases, production will also increase and company turnover will also Increase. In the case study of PT Arisamandiri Pratama, one of its productions is in the form of AC parts, namely capillary pipes which still use a manual rotating table to rotate the pipe to be welded so that it is unable to reach the target of 800 parts / hour with an average Not Good product of 93 parts / day. The design of an inverter-based electric rotary table can reduce cycle time, but how much frequency will affect the results of a welding, not that the faster the welding process the better, the faster the welding will affect the vibration of the table machine which will have an impact on the welding results. By experiment the inverter frequency setting is expected to get a frequency value with maximum speed but no vibration on the rotation table, the frequency used is between 700 Hz to 1500 Hz with an interval of 100 Hz. The experimental results show that the best frequency is 1000 Hz, with a rotation speed of 16 rpm with a production capacity of 935 parts / hour with Not Good products of 59 parts / day or a decrease in Not Good products by 42.1% per day
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