熔融沉积建模优化 3d 打印机的多任务参数

Adhira Azhari Shanaswara, M. N. Aditya, Muhammad Ibnu Rashyid, H. Herianto, Muhammad Akhsin Muflikhun
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引用次数: 0

摘要

熔融沉积建模(FDM)三维打印机模型的开发日益增多,可应用于多个方面,如快速原型、功能部件和装配工艺部件。这些条件都要求卓越的打印质量。影响打印质量的因素之一是工艺参数设置。三维打印过程中会用到几个工艺参数。因此,使用制造商推荐的这些参数往往只能得到平均结果,而不是最佳结果。近期研究的目的是获得最佳参数设置,以保证尺寸精度和合适的表面状态。共有 12 个因素,3 个不同的等级。研究采用田口方法 L-27 和灰色关系分析 (GRA) 来确定能实现多目标的最有效组合。结果显示,为获得精度和总尺寸,使用了以下组合:LH0,075mm、LW0,45mm、IPLines、WT0,8mm、PT205C、FR85%、RD6,5mm、RS30mm/s、PS30mm/s、OWS15mm/s2、PA10mm/s2 和 PJ10mm/s,其中壁厚(WT)、流速(FR)和缩回距离(RD)是影响机器响应的 3 个基本因素。最佳表面粗糙度的组合如下:LH0.075mm、LW0.35mm、IPGrid、WT0.8mm、PT200C、FR95%、RD2mm、RS30mm/s、PS70mm/s、OWS25mm/s、PA3000mm/s2 和 PJ30mm/s,其中层高(LH)是影响机器响应的关键因素。通过以下组合可以获得尺寸精度和最佳表面粗糙度:LH0,075mm、LW0,35mm、IPGrid、WT0,8mm、PT205C、FR95%、RD4,5mm、RS30mm/s、PS70 m/s、OWS15 mm/s、PA3000 mm/s2 和 PJ10mm/s。
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OPTIMASI MULTIOBJEKTIF PARAMETER PROSES 3D PRINTER JENIS FUSED DEPOSITION MODELLING MENGGUNAKAN GREY RELATIONAL ANALYSIS-TAGUCHI
The development of fused deposition modelling (FDM) 3D printer models is increasing where the applications can be found in several aspects such as rapid prototyping, functionally components, and parts for assembly process. These conditions required excellent printing quality. One of the factors that affect the printing quality was process parameter setting. There are several parameters process that are used in 3D printing. Hence, the use of these parameters that recommended by manufacturer often give the average results, not the best results. The recent study purposes are to gain optimal setting that give accuracy in the dimension and suitable surface condition. There are 12 factors with 3 different levels. The study used Taguchi method L-27 and grey relational analysis (GRA) to determine the most efficient combinations that can fulfill multi-objective. The results showed that to acquire the accuracy and total dimension, the following combination are used; LH0,075mm, LW0,45mm, IPLines, WT0,8mm, PT205C, FR85%, RD6,5mm, RS30mm/s, PS30mm/s, OWS15mm/s2, PA10mm/s2, and PJ10mm/s where wall thickness (WT); flow rate (FR); and retraction distance (RD) used as 3 essential factors that can influence the respond of the machine. The best surface roughness gathered with the combination as follow; LH0,075mm, LW0,35mm, IPGrid, WT0,8mm, PT200C, FR95%, RD2mm, RS30mm/s, PS70mm/s, OWS25mm/s, PA3000mm/s2, dan PJ30mm/s where the layer height (LH) was the essential factor that affect the machine respond. The accuracy of the dimension and the most optimum surface roughness can be acquired by the following combinations: LH0,075mm, LW0,35mm, IPGrid, WT0,8mm, PT205C, FR95%, RD4,5mm, RS30mm/s, PS70 m/s, OWS15 mm/s, PA3000 mm/s2, dan PJ10mm/s.
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