A GRA-based approach for optimal selection of SALBP-1 assembly line balancing heuristics

Assembly line balancing is a compulsory approach which enables mass production of similar parts with proper efficacy. Multiple heuristics are proposed in literature to solve single model assembly line balancing problems (SALBP-1). Previous work has focused on developing and evaluating assembly line balancing heuristics and apply them to different fields. Other work investigates the factors affecting the performance of particular assembly line balancing heuristic. However, there is still a need for a guideline for selecting the most suitable heuristic for a particular application with insights into multiple performance measures. This research presents a grey relational analysis (GRA)-based approach to aid process designers in selecting the heuristic generating that yields the best line balancing. Specifically, combinations of factors of cycle time, order strength, number of tasks, and time variability are considered as operational setups of the line balancing process. The solution of each setup is solved by each heuristic, and the performance of the solution is evaluated. Then, GRA is applied to rank the heuristics on basis of the resulting grey rational grades. The proposed approach provides useful insights into the combinations suitable for a particular heuristic. In this study, time variability and cycle time are shown to have the greatest impact on the overall performance of the considered heuristics.