Yirui Lin, Zhoucheng Jiang, Ya-nan Wang, Yunhang Zeng, Guo Xie, Bi Shi
{"title":"旋转滚筒中制革过程的实验和计算流体动力学研究","authors":"Yirui Lin, Zhoucheng Jiang, Ya-nan Wang, Yunhang Zeng, Guo Xie, Bi Shi","doi":"10.34314/jalca.v118i11.8242","DOIUrl":null,"url":null,"abstract":"Mass transfer of chemicals greatly affects leather production efficiency and product quality. Leather shows different motions in a rotating drum during processing, which is strongly associated with chemicals’ mass transfer. However, how leather motions affect mass transfer remains unclear, which disfavors highly efficient leather manufacturing process. Here, different leather motion states were obtained by adjusting the drum rotation speed. Experimental results showed that the duration of leather rolling motion greatly increased by 41% when the rotation speed increased from 5 r/min to 20 r/min, and the uptake of the tanning agent was consequently improved, which indicated that the rolling motion is beneficial to mass transfer. Computational fluid dynamics simulation results showed that the mass transfer rate under rolling motion was higher than those under slipping, elevating and hanging motions, because the flow velocity and concentration gradient near the leather surface were higher under rolling motion. Accordingly, increasing the rolling motion enhanced the mass transfer in leather processing. This work identifies the leather motion beneficial for mass transfer and provides guidance on operating condition optimization and drum design for high-efficiency leather production.","PeriodicalId":17201,"journal":{"name":"Journal of The American Leather Chemists Association","volume":"162 1","pages":""},"PeriodicalIF":0.6000,"publicationDate":"2023-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Experimental and Computational Fluid Dynamics Investigation on Tanning Process in a Rotating Drum\",\"authors\":\"Yirui Lin, Zhoucheng Jiang, Ya-nan Wang, Yunhang Zeng, Guo Xie, Bi Shi\",\"doi\":\"10.34314/jalca.v118i11.8242\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"Mass transfer of chemicals greatly affects leather production efficiency and product quality. Leather shows different motions in a rotating drum during processing, which is strongly associated with chemicals’ mass transfer. However, how leather motions affect mass transfer remains unclear, which disfavors highly efficient leather manufacturing process. Here, different leather motion states were obtained by adjusting the drum rotation speed. Experimental results showed that the duration of leather rolling motion greatly increased by 41% when the rotation speed increased from 5 r/min to 20 r/min, and the uptake of the tanning agent was consequently improved, which indicated that the rolling motion is beneficial to mass transfer. Computational fluid dynamics simulation results showed that the mass transfer rate under rolling motion was higher than those under slipping, elevating and hanging motions, because the flow velocity and concentration gradient near the leather surface were higher under rolling motion. Accordingly, increasing the rolling motion enhanced the mass transfer in leather processing. This work identifies the leather motion beneficial for mass transfer and provides guidance on operating condition optimization and drum design for high-efficiency leather production.\",\"PeriodicalId\":17201,\"journal\":{\"name\":\"Journal of The American Leather Chemists Association\",\"volume\":\"162 1\",\"pages\":\"\"},\"PeriodicalIF\":0.6000,\"publicationDate\":\"2023-11-01\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of The American Leather Chemists Association\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://doi.org/10.34314/jalca.v118i11.8242\",\"RegionNum\":4,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q4\",\"JCRName\":\"CHEMISTRY, APPLIED\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of The American Leather Chemists Association","FirstCategoryId":"88","ListUrlMain":"https://doi.org/10.34314/jalca.v118i11.8242","RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"CHEMISTRY, APPLIED","Score":null,"Total":0}
Experimental and Computational Fluid Dynamics Investigation on Tanning Process in a Rotating Drum
Mass transfer of chemicals greatly affects leather production efficiency and product quality. Leather shows different motions in a rotating drum during processing, which is strongly associated with chemicals’ mass transfer. However, how leather motions affect mass transfer remains unclear, which disfavors highly efficient leather manufacturing process. Here, different leather motion states were obtained by adjusting the drum rotation speed. Experimental results showed that the duration of leather rolling motion greatly increased by 41% when the rotation speed increased from 5 r/min to 20 r/min, and the uptake of the tanning agent was consequently improved, which indicated that the rolling motion is beneficial to mass transfer. Computational fluid dynamics simulation results showed that the mass transfer rate under rolling motion was higher than those under slipping, elevating and hanging motions, because the flow velocity and concentration gradient near the leather surface were higher under rolling motion. Accordingly, increasing the rolling motion enhanced the mass transfer in leather processing. This work identifies the leather motion beneficial for mass transfer and provides guidance on operating condition optimization and drum design for high-efficiency leather production.
期刊介绍:
The Journal of the American Leather Chemists Association publishes manuscripts on all aspects of leather science, engineering, technology, and economics, and will consider related subjects that address concerns of the industry. Examples: hide/skin quality or utilization, leather production methods/equipment, tanning materials/leather chemicals, new and improved leathers, collagen studies, leather by-products, impacts of changes in leather products industries, process efficiency, sustainability, regulatory, safety, environmental, tannery waste management and industry economics.