处理整体式建筑废料的创新方法

Sergey Repin, Alexander Afanasyev, Viktor Dobromirov, Vladislav Barsukov
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An assessment of the effectiveness of the implementation of the proposed technology in the process of recycling reinforced concrete structures was carried out. Materials and methods. After the main dismantling activities, the issue of removal and utilization of construction waste is solved, which requires its shredding. When using electrohydraulic technology for demolition of reinforced concrete, this production process includes: prior to processing – segmentation of structures by means of excavator hydraulic shears into fragments up to 1 m3 in size; placing them on the support grid of the EGU bath filled with water; grounding of the fittings; installation of working arresters in the bath and energizing of the EGU; after treatment – removal of the reinforcement cleaned from concrete from the bathtub; removal of the basket with concrete rubble from the EGU; storage of treatment products; installation of the released basket in place. Results and discussion. As a result of the research the organization of the production process of recycling of reinforced concrete fragments of building structure during their disposal using the technology of electrohydraulic crushing of concrete blocks at the site of their dismantling is proposed. Rational values of parameters of the organization of the destruction process in the EGU have been established: the distance from the arrester axis to the point of reinforced concrete blocks in the liquid volume; capacitance of the capacitor block; voltage at the moment of breakdown; inductance of the discharge circuit; cyclic frequency of oscillations. When using water as a working fluid, it is reasonable to vary the frequency of discharge pulses within 0.5...2.0 Hz. It has been established that the productivity of the single-electrode unit at the destruction of reinforced concrete to the final coarseness of 20 mm reaches 100 kg/h at a specific energy consumption of 120 kW/t. The use of 4-electrode EGU can ensure the crushing of one ton of reinforced concrete to a fraction of 20 mm in 2.5 hours. Increasing the overall environmental friendliness of the whole process of utilization of reinforced concrete products can be ensured by replacing the mechanical destruction of products by hydraulic shears with dust-free destruction by means of generation of a high-voltage current pulse by an electrode in a borehole filled with water. Сonclusion. According to the results of the conducted research, it is clearly seen that the proposed technology of electrohydraulic crushing of concrete blocks is a promising solution for effective utilization of reinforced concrete structures in the mining industry. Organization of the production process of recycling at the site of dismantling using this technology not only reduces the cost of transportation of materials, but also contributes to reducing the negative impact on the environment. 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引用次数: 0

摘要

导言。在各种采矿设施的重建和技术改造过程中,需要对混凝土和钢筋混凝土产品进行加工,这就需要保护环境。文章分析了利用电液效应破坏坚硬岩石的创新方法。评估了将其用作钢筋混凝土产品回收利用的替代性环保方法的可能性。文中展示了用于上述目的的电液装置示意图。根据对混凝土和钢筋混凝土制品破坏机理的分析,证实了确保其应用有效性的主要电气参数。在钢筋混凝土结构回收过程中,对所建议技术的实施效果进行了评估。材料和方法。在主要拆除活动之后,建筑垃圾的清除和利用问题得到解决,这就需要对其进行粉碎。在使用电液技术拆除钢筋混凝土时,生产流程包括:处理前--用挖掘机液压剪将结构分割成最大 1 立方米的碎片;将其放置在装满水的电解槽的支撑网上;将配件接地;在电解槽中安装工作捕捉器并给电解槽通电;处理后--从电解槽中取出从混凝土中清理出的钢筋;从电解槽中取出装有混凝土碎块的篮子;储存处理产品;将释放的篮子安装到位。结果和讨论。作为研究成果,提出了在拆除现场使用电液破碎混凝土块技术处理建筑结构钢筋混凝土碎块期间的回收生产流程安排。已经确定了电除尘器破坏过程组织参数的合理值:从避雷器轴线到液体体积中钢筋混凝土块点的距离;电容器块的电容;击穿瞬间的电压;放电回路的电感;周期振荡频率。使用水作为工作液时,放电脉冲频率在 0.5...2.0 赫兹范围内变化是合理的。已经证实,单电极设备在破坏钢筋混凝土至最终粗细度为 20 毫米时的生产率达到 100 公斤/小时,具体能耗为 120 千瓦/吨。使用 4 电极电解槽可确保在 2.5 小时内将一吨钢筋混凝土破碎至 20 毫米。通过在装满水的钻孔中使用电极产生高压电流脉冲的方式,用无尘破坏代替液压剪对产品的机械破坏,可以确保提高钢筋混凝土产品整个利用过程的整体环境友好性。结论根据所进行研究的结果,可以清楚地看到,所提出的混凝土块电液破碎技术是采矿业有效利用钢筋混凝土结构的一种有前途的解决方案。利用该技术在拆除现场组织回收生产过程,不仅可以降低材料运输成本,还有助于减少对环境的负面影响。已确定的电液装置破坏过程的合理参数为技术优化提供了基础,而技术优化又能精确调节回收过程并提高其效率。因此,研究结果表明,拟议的电动液压破碎技术是开发有效和环保的建筑废物利用方法的一个有前途的方向。
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Innovative method for disposal of waste of monolithic building structures
Introduction. During the reconstruction and technical re-equipment of various mining facilities, there is a need for the processing of concrete and reinforced concrete products that require environmental protection. The article analyzes innovative methods of destruction of hard rocks based on the use of electrohydraulic effect. The possibility of their use as an alternative environmentally friendly method of recycling reinforced concrete products is evaluated. A schematic diagram of an electrohydraulic installation for use for these purposes is presented. Based on the analysis of the mechanism of destruction of concrete and reinforced concrete products, the main electrical parameters that ensure the effectiveness of its application are substantiated. An assessment of the effectiveness of the implementation of the proposed technology in the process of recycling reinforced concrete structures was carried out. Materials and methods. After the main dismantling activities, the issue of removal and utilization of construction waste is solved, which requires its shredding. When using electrohydraulic technology for demolition of reinforced concrete, this production process includes: prior to processing – segmentation of structures by means of excavator hydraulic shears into fragments up to 1 m3 in size; placing them on the support grid of the EGU bath filled with water; grounding of the fittings; installation of working arresters in the bath and energizing of the EGU; after treatment – removal of the reinforcement cleaned from concrete from the bathtub; removal of the basket with concrete rubble from the EGU; storage of treatment products; installation of the released basket in place. Results and discussion. As a result of the research the organization of the production process of recycling of reinforced concrete fragments of building structure during their disposal using the technology of electrohydraulic crushing of concrete blocks at the site of their dismantling is proposed. Rational values of parameters of the organization of the destruction process in the EGU have been established: the distance from the arrester axis to the point of reinforced concrete blocks in the liquid volume; capacitance of the capacitor block; voltage at the moment of breakdown; inductance of the discharge circuit; cyclic frequency of oscillations. When using water as a working fluid, it is reasonable to vary the frequency of discharge pulses within 0.5...2.0 Hz. It has been established that the productivity of the single-electrode unit at the destruction of reinforced concrete to the final coarseness of 20 mm reaches 100 kg/h at a specific energy consumption of 120 kW/t. The use of 4-electrode EGU can ensure the crushing of one ton of reinforced concrete to a fraction of 20 mm in 2.5 hours. Increasing the overall environmental friendliness of the whole process of utilization of reinforced concrete products can be ensured by replacing the mechanical destruction of products by hydraulic shears with dust-free destruction by means of generation of a high-voltage current pulse by an electrode in a borehole filled with water. Сonclusion. According to the results of the conducted research, it is clearly seen that the proposed technology of electrohydraulic crushing of concrete blocks is a promising solution for effective utilization of reinforced concrete structures in the mining industry. Organization of the production process of recycling at the site of dismantling using this technology not only reduces the cost of transportation of materials, but also contributes to reducing the negative impact on the environment. The established rational parameters of the destruction process in the electrohydraulic unit provide the basis for optimization of the technology, which, in turn, provides precise regulation of the recycling process and increases its efficiency. Thus, the research results indicate that the proposed electrohydraulic shredding technology is a promising direction for the development of effective and environmentally friendly methods of construction waste utilization.
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来源期刊
Sustainable Development of Mountain Territories
Sustainable Development of Mountain Territories Social Sciences-Sociology and Political Science
CiteScore
2.40
自引率
0.00%
发文量
36
期刊介绍: International scientific journal "Sustainable development of mountain territories" covers fundamental and applied regional, national and international research and provides a platform to publish original full papers and related reviews in the following areas: engineering science and Earth science in the field of sustainable development of mountain territories. Main objectives of international scientific journal "Sustainable development of mountain territories" are: raising the level of professional scientific workers, teachers of higher educational institutions and scientific organizations; presentation of research results in the field of sustainable development of mountain areas on the technical aspects and Earth sciences, informing readers about the results of Russian and international scientific forums; improved review and editing of the articles submitted for publication; ensuring wide dissemination for the published articles in the international academic environment; encouraging dissemination and indexing of scientific works in various foreign key citation databases.
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