刀片车床 TNMG160404-MA 和 TNMG160404-TF 的刀具磨损率比较

Totok Suwanda, Nur Aji Wijayanto, Nur Ardiyansyah
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引用次数: 0

摘要

车床用于加工圆柱形物体。刀具磨损通常是车削过程中的一个问题,会影响加工过程的结果。本研究旨在比较 TNMG160404-MA 和 TNMG160404-TF 的车床刀片刀具磨损水平。研究采用实验方法,直接使用车床进行变量加工,进给量(f)为 0.04 mm/rev 和 0.08 mm/rev,主轴(n)为 540 rpm,切削深度(a)为 4 mm。使用光学显微镜测量刀具的最大边缘磨损量(VBmax),并通过统计分析确定刀具磨损的显著性。结果显示,进给量为 0.04 mm/put 时,TNMG160404-MA 刀片刀具的平均磨损量为 VBmax = 85.00(μm),进给量为 0.08 mm/put 时,平均磨损量为 VBmax = 63.23(μm)。TNMG160404-TF 刀片在 0.04 mm/把进给量 VBmax = 76.18(μm)和 0.08 mm/把进给量 VBmax = 58.43(μm)时的刀具磨损。在进给 0.08 mm/put 运动中,TNMG160404-MA 刀片刀具的标准偏差 (s) 为 16.2,TNMG160404-TF 刀片刀具的标准偏差 (s) 为 17.8。在 0.08 mm/rev 的进给速度下,t-count = 0.630,t-table = 2.101,因此 t-count < t-table (0.630 < 2.101),使用 t 检验的统计分析结果显示,两种刀片刀具的磨损程度没有显著差异。
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Comparison of Tool Wear Rate of Insert Lathe TNMG160404-MA and TNMG160404-TF
Lathe machines are used to work on cylindrical objects. Tool wear is often a problem in the turning process and impacts the results of the machining process. The research aims to compare lathe insert tool wear levels TNMG160404-MA and TNMG160404-TF. The research used the experimental method directly using a lathe with variable machining on feeding (f) 0.04 mm/rev and 0.08 mm/rev, spindle (n) 540 rpm, and depth of cut (a) 4 mm. Tool wear was measured using an optical microscope by measuring the maximum edge wear on the tool (VBmax) and to determine the significance of tool wear using statistical analysis. The results showed wear level insert tool of TNMG160404-MA at a feeding of 0.04 mm/put an average of VBmax = 85.00(μm) and a feeding of 0.08 mm/put VBmax = 63.23(μm). TNMG160404-TF insert tool wear at 0.04 mm/put feed VBmax = 76.18(μm) and 0.08 mm/put feed VBmax = 58.43(μm). On a feeding, 0.08 mm/put motion, the standard deviation (s) of the TNMG160404-MA insert tool is 16.2, and the standard deviation (s) of the TNMG160404-TF insert tool is 17.8. On a feeding of 0.08 mm/rev, the results of t-count = 0.630 and t-table = 2.101, so t-count < t-table (0.630 < 2.101), the statistical analysis results using the t-test showed no significant difference in the level of wear of the two types insert tools.
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