通过原子层沉积涂覆 TiO2 提高化学稳定性的阳极多孔氧化铝膜

Haruka Itoh, T. Yanagishita
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摘要

阳极氧化多孔氧化铝(APA)膜具有高密度的大小均匀的孔隙,是一种很有前景的微过滤材料。然而,通过阳极氧化铝获得的这种膜是无定形的,化学稳定性较差,不能用于过滤酸性或碱性溶液。通过在 1000ºC 以上的温度下进行热处理,可以提高 APA 膜的化学稳定性,从而获得化学稳定性极佳的膜过滤器。然而,这种高温处理会使 APA 膜因氧化铝结晶而变脆,从而降低其机械强度,降低其耐用性。在本研究中,通过原子层沉积(ALD)技术在 APA 膜上涂覆一层 TiO2,制造出了一种既具有耐化学性又具有机械强度的膜过滤器。由于涂覆在 APA 膜表面的 TiO2 层能保护膜不被溶解,因此制得的膜过滤器在酸性和碱性溶液中的化学稳定性都有所提高。此外,在 ALD 镀 TiO2 的过程中,膜本身没有暴露在高温条件下,氧化铝层也没有结晶,因此镀了 TiO2 的 APA 膜保持了很高的机械强度。获得的 TiO2 涂层 APA 膜有望成为适用于酸性和碱性溶液的微滤膜。
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Anodic Porous Alumina Membranes with Chemical Stability Improved by Atomic Layer Deposition Coating of TiO2
Anodic porous alumina (APA) membranes with a high density of uniformly sized pores are promising materials for microfiltration. However, such membranes obtained by anodizing Al are amorphous, chemically less stable, and cannot be used to filter acidic or basic solutions. The chemical stability of APA membranes can be improved by heat treatment at temperatures above 1000ºC, resulting in membrane filters with excellent chemical stabilities. However, such a high-temperature treatment makes APA membranes brittle owing to alumina crystallization, which reduces their mechanical strength and makes them less durable. In this study, a membrane filter with both chemical resistance and mechanical strength was fabricated by coating an APA membrane with a TiO2 layer by atomic layer deposition (ALD). The resulting membrane filters showed improved chemical stability in acidic and basic solutions because the TiO2 layer coated on the surface of the APA membrane protected the membrane against its dissolution. In addition, the resulting TiO2-coated APA membrane retained its high mechanical strength, as the membrane itself was not exposed to high-temperature conditions during TiO2 coating by ALD, and the crystallization of the alumina layer did not proceed. The obtained TiO2-coated APA membranes are promising as microfiltration membranes applicable to acidic and basic solutions.
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