Numerical Analysis of the Effects of Fuel Injection Duration and Spray Angle on the Combustion Process in a Compression Ignition Engine

The changes in injection strategies for diesel engines have a major impact on the performance and pollutant emission characteristics of diesel engines. If injection strategies like injection duration, injection timing, injection pressure and spray angle are properly adjusted, combustion can be improved. The engine performance will increase and emissions will decrease with the combustion improvement. In this work, the influences of injection duration and spray angle on the combustion characteristics of single cylinder, natural aspirated, electronically controlled injection, compression ignition engine were investigated. In the first stage of the work, experiments were executed on a single cylinder CI engine using a Cussons P8160 DC dynamometer. After the experiments, the piston bowl geometry of the engine was modeled and numerical simulation studies were achieved at 7 different injection durations and 7 different spray angles using Converge CFD software. As a result of this study, it was observed that there is a good match between experimental and simulation data of heat release rate (HRR) and in-cylinder pressure. In-cylinder pressure decreased with longer injection duration. The highest max. in-cylinder pressure was roughly 101.0 bar at 4°CA injection duration and the lowest max. in-cylinder pressure was roughly 82.0 bar at 10°CA injection duration. When the HRR data were analyzed, it was seen that as the injection duration increased, the amount of heat released by combustion decreased. When examining the results of the spray angle analysis, it was concluded that there were not very large differences in-cylinder pressure and HRR data, and there was a difference of 1.4 bar between the highest and lowest max. in-cylinder pressure values. In addition, the highest in-cylinder pressure of approximately 86.7 bar was obtained at a spray angle of 77°. It was observed that the CA50 value was obtained at angles closer to the top dead center by increasing the spray angle and decreasing the injection duration. Moreover, the longest combustion durations were realized at 60° spray angle and 10°CA injection duration.