用于涡流测试的 E 型芯探针覆盖含腐蚀层导体的模型

COMPEL Pub Date : 2024-02-12 DOI:10.1108/compel-09-2023-0404
Siquan Zhang
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引用次数: 0

摘要

目的 在涡流无损检测中,铁芯探头通常用于检测和定位导电材料中的裂纹和腐蚀等缺陷。然而,使用铁氧体芯探头评估层状导体腐蚀情况的通用分析模型尚未开发出来。本文旨在提出并验证用于评估层状导电材料腐蚀情况的 E 芯探针分析模型。首先推导出丝状线圈激发的每个区域的磁矢量势,然后通过匹配区域和子区域之间的边界和界面条件,获得求解的膨胀系数。最后利用截断区域特征函数展开(TREE)方法推导出多圈线圈阻抗的闭式表达式,并在 Mathematica 中进行阻抗计算。在 100 Hz 至 10 kHz 频率范围内,分别计算了含有腐蚀的层状导体引起的电芯线圈和空芯线圈的阻抗变化,并研究了腐蚀对线圈阻抗变化的影响。 研究结果 提出了一种利用电芯探头检测和评估层状导电材料腐蚀情况的分析模型。该模型能快速准确地计算层状导体腐蚀引起的电芯线圈阻抗变化。通过有限元法和实验验证了分析模型的正确性。该分析模型可用于检测多层导体的不均匀性、设计铁芯探头或直接评估多层导体的腐蚀缺陷。
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Model of an E-cored probe over layered conductor containing corrosion for eddy current testing

Purpose

In eddy current nondestructive testing, ferrite-cored probes are usually used to detect and locate defects such as cracks and corrosion in conductive materials. However, the generic analytical model for evaluating corrosion in layered conductor using ferrite-cored probe has not yet been developed. The purpose of this paper is to propose and verify the analytical model of an E-cored probe for evaluating corrosion in layered conductive materials.

Design/methodology/approach

A cylindrical coordinate system is adopted and the solution domain is truncated in the radial direction. The magnetic vector potential of each region excited by a filamentary coil is derived first, and then the expansion coefficients of the solution are obtained by matching the boundary and interface conditions between the regions and the subregions. Finally the closed-form expression of the impedance of the multi-turn coil is derived by using the truncated region eigenfunction expansion (TREE) method, and the impedance calculation is carried out in Mathematica. In the frequency range of 100 Hz to 10 kHz, the impedance changes of the E-cored coil and air-cored coil due to the layered conductor containing corrosion are calculated, respectively, and the influences of corrosion on the coil impedance change are investigated.

Findings

An analytical model for the detection and evaluating of corrosion in layered conductive materials using E-cored probe is proposed. The model can quickly and accurately calculate the impedance change of E-cored coil due to corrosion in layered conductor. The correctness of the analytical model is verified by finite element method and experiments.

Originality/value

An accurate theoretical model of E-cored probe for evaluating corrosion of multilayer conductor is presented. The analytical model can be used to detect the inhomogeneity of layered conductor, design ferrite-cored probe or directly evaluate the corrosion defects of layered conductors.

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