高温热机械处理和精车后结构粉末钢性能评估

K. Leksycki, E. Feldshtein, Radosław Maruda, Larisa Dyachkova, Natalia Szczotkarz, Alexandra Zverko
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摘要

高温热机械加工(HTTMP)是塑性变形和热处理操作的结合。这种操作可以通过机械强化和热处理提高金属的机械性能。因此,可以实现不同类型钢材和其他合金的高复合操作特性。然而,目前还缺乏有关粉末钢 HTTMP 适用性的信息。这类钢材是传统结构钢的有效替代品,但机械性能较差。本研究考虑了在粉末钢框架中使用 HTTMP 的可能性,另外还在青铜中渗入了 MoS 2,以提高所研究材料的机械性能。研究比较了渗入钢、渗入后硬化钢、渗入后 HTTMP 处理钢(应变率分别为 30%、50% 和 70%)。研究了加工前材料的微观结构特性和硬度,以及使用 AH8015 硬质合金刀片车削后材料的切削力和表面形貌。切削力测试在 v c = 157 m/min、f = 0.25 mm/rev 和 a p = 0.25 mm 的条件下进行。表面粗糙度测试在 v c = 157 m/min、f = 0.25 mm/rev、a p = 0.25 mm 的条件下进行。使用恒定的切削参数来消除静止因素的影响。结果发现,在应变率为 50%的条件下,对浸润粉末钢进行后续 HTTMP 加工,可获得最低的切削力(F c、F p 和 F f)、表面粗糙度参数(Sa 和 Sq)以及加工表面上具有单个高峰值的小区域。
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Evaluation of Structural Powder Steel Properties after High-Temperature Thermomechanical Treatment and Finish Turning
High-temperature thermo-mechanical processing (HTTMP) is a combination of plastic deformation and heat treatment operations. Such action makes it possible to increase metal mechanical properties resulting from both mechanical strengthening and heat treatment. As a result, it is possible to achieve high complex of operating characteristics of different types of steel and other alloys. However, there is a lack of information on the applicability of HTTMP of powder steel. These types of steel are very effective substitutes for traditional structural steel but are characterized by poor mechanical properties. This study considers the possibility of using HTTMP for powder steel frame additionally infiltrated by bronze with MoS 2 addition to increase mechanical properties of the materials studied. Steel infiltrated, infiltrated and then hardened, infiltrated and then HTTMP treated with strain rates of 30, 50 and 70% were compared. The microstructural properties and hardness of the materials before machining were studied as well as the cutting forces and surface topography of those materials after turning with AH8015 carbide inserts. Cutting forces tests were realized with v c = 157 m/min, f = 0.25 mm/rev and a p = 0.25 mm. Surface topog - raphy tests were carried out with v c = 157 m/min, f = 0.25 mm/rev and a p = 0.25 mm. Constant cutting parameters were used to eliminate the effects of rest factors. It was found that the lowest cutting forces ( F c , F p and F f ), surface roughness parameters ( Sa and Sq ) and small areas with single high peaks on the machined surface were obtained for infiltrated powder steel with subsequent HTTMP machining under 50% strain rate.
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