Separation of trace amount of nickel from cobalt sulphate solutions using a synergistic solvent extraction system consisting of dinonylnaphthalene sulfonic acid (DNNSA) and decyl 4-picolinate (4PC)

The current methods for separation of nickel from cobalt sulphate solutions have drawbacks of long flowsheets, release of large volumes of wastewater and incomplete separation of two metals. A synergistic solvent extraction (SSX) system consisting of dinonylnaphthalene sulfonic acid (DNNSA) and decyl 4-picolinate (4PC) is proposed in this work to extract nickel from cobalt sulphate solutions selectively. The extraction of nickel reached 99.7% after five-stage counter current extraction with an A/O volume ratio of 1/6 at 30 °C, resulting in a large increase of Co/Ni mass ratio to 25,700 in raffinate from 56 in feed. The loaded organic phase can be easily stripped using a dilute H₂SO₄ solution. Application of this process in industry is expected to make an important impact on the production of high-purity cobalt sulphate solutions and to deliver economic benefits.