脉冲整形对 AZ31 镁合金激光点焊耦合效率的影响

IF 2.9 3区 工程技术 Q2 AUTOMATION & CONTROL SYSTEMS International Journal of Advanced Manufacturing Technology Pub Date : 2024-03-23 DOI:10.1007/s00170-024-13421-1
Pengfei Zhao, Xiaobin Zhang, Shuwang Bian, Wenlong Zhang, Zhanyi Cao
{"title":"脉冲整形对 AZ31 镁合金激光点焊耦合效率的影响","authors":"Pengfei Zhao, Xiaobin Zhang, Shuwang Bian, Wenlong Zhang, Zhanyi Cao","doi":"10.1007/s00170-024-13421-1","DOIUrl":null,"url":null,"abstract":"<p>Energy coupling efficiency has an important effect on welding quality in pulsed laser spot welding. In this paper, laser spot welding experiments are conducted on 3 mm AZ31 magnesium alloy using an AC-500 W Nd:YAG pulsed laser welder. Results show that the rectangular pulse (R) energy coupling is the most efficient when peak power is less than or equal to 3 kW, but the energy coupling of ramp-up pulse (R-U) is the most efficient when peak power is greater than 3 kW. When the peak power is 4 kW, the energy coupling efficiency of laser spot welding under R-U pulse is the highest. At this time, the cross-sectional area of welding spot reaches 1.3 mm<sup>2</sup>, peak temperature is 1550 ℃, the metal loss of melting pool is 4.4 mg, the depth-to-width ratio of keyhole is 1.06, and the laser absorptance is 0.9. In addition, a numerical model of velocity field of transient keyhole laser spot welding is established by using ANSYS, and the shape and size of keyhole are calculated during laser spot welding. The mechanism of pulse shaping to improve the energy coupling efficiency of deep-melt laser welding of magnesium alloys is revealed.</p>","PeriodicalId":50345,"journal":{"name":"International Journal of Advanced Manufacturing Technology","volume":"8 1","pages":""},"PeriodicalIF":2.9000,"publicationDate":"2024-03-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Effect of pulse shaping on coupling efficiency of laser spot welding in AZ31 magnesium alloy\",\"authors\":\"Pengfei Zhao, Xiaobin Zhang, Shuwang Bian, Wenlong Zhang, Zhanyi Cao\",\"doi\":\"10.1007/s00170-024-13421-1\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<p>Energy coupling efficiency has an important effect on welding quality in pulsed laser spot welding. In this paper, laser spot welding experiments are conducted on 3 mm AZ31 magnesium alloy using an AC-500 W Nd:YAG pulsed laser welder. Results show that the rectangular pulse (R) energy coupling is the most efficient when peak power is less than or equal to 3 kW, but the energy coupling of ramp-up pulse (R-U) is the most efficient when peak power is greater than 3 kW. When the peak power is 4 kW, the energy coupling efficiency of laser spot welding under R-U pulse is the highest. At this time, the cross-sectional area of welding spot reaches 1.3 mm<sup>2</sup>, peak temperature is 1550 ℃, the metal loss of melting pool is 4.4 mg, the depth-to-width ratio of keyhole is 1.06, and the laser absorptance is 0.9. In addition, a numerical model of velocity field of transient keyhole laser spot welding is established by using ANSYS, and the shape and size of keyhole are calculated during laser spot welding. The mechanism of pulse shaping to improve the energy coupling efficiency of deep-melt laser welding of magnesium alloys is revealed.</p>\",\"PeriodicalId\":50345,\"journal\":{\"name\":\"International Journal of Advanced Manufacturing Technology\",\"volume\":\"8 1\",\"pages\":\"\"},\"PeriodicalIF\":2.9000,\"publicationDate\":\"2024-03-23\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"International Journal of Advanced Manufacturing Technology\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://doi.org/10.1007/s00170-024-13421-1\",\"RegionNum\":3,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"AUTOMATION & CONTROL SYSTEMS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Advanced Manufacturing Technology","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.1007/s00170-024-13421-1","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"AUTOMATION & CONTROL SYSTEMS","Score":null,"Total":0}
引用次数: 0

摘要

能量耦合效率对脉冲激光点焊的焊接质量有重要影响。本文使用 AC-500 W Nd:YAG 脉冲激光焊接机对 3 mm AZ31 镁合金进行了激光点焊实验。结果表明,当峰值功率小于或等于 3 kW 时,矩形脉冲(R)的能量耦合效率最高,但当峰值功率大于 3 kW 时,升压脉冲(R-U)的能量耦合效率最高。当峰值功率为 4 kW 时,R-U 脉冲下激光点焊的能量耦合效率最高。此时,焊点横截面积达到 1.3 mm2,峰值温度为 1550 ℃,熔池金属损耗为 4.4 mg,键孔深宽比为 1.06,激光吸收率为 0.9。此外,利用 ANSYS 建立了瞬态键孔激光点焊速度场数值模型,并计算了激光点焊过程中键孔的形状和尺寸。揭示了脉冲整形提高镁合金深熔激光焊接能量耦合效率的机理。
本文章由计算机程序翻译,如有差异,请以英文原文为准。

摘要图片

查看原文
分享 分享
微信好友 朋友圈 QQ好友 复制链接
本刊更多论文
Effect of pulse shaping on coupling efficiency of laser spot welding in AZ31 magnesium alloy

Energy coupling efficiency has an important effect on welding quality in pulsed laser spot welding. In this paper, laser spot welding experiments are conducted on 3 mm AZ31 magnesium alloy using an AC-500 W Nd:YAG pulsed laser welder. Results show that the rectangular pulse (R) energy coupling is the most efficient when peak power is less than or equal to 3 kW, but the energy coupling of ramp-up pulse (R-U) is the most efficient when peak power is greater than 3 kW. When the peak power is 4 kW, the energy coupling efficiency of laser spot welding under R-U pulse is the highest. At this time, the cross-sectional area of welding spot reaches 1.3 mm2, peak temperature is 1550 ℃, the metal loss of melting pool is 4.4 mg, the depth-to-width ratio of keyhole is 1.06, and the laser absorptance is 0.9. In addition, a numerical model of velocity field of transient keyhole laser spot welding is established by using ANSYS, and the shape and size of keyhole are calculated during laser spot welding. The mechanism of pulse shaping to improve the energy coupling efficiency of deep-melt laser welding of magnesium alloys is revealed.

求助全文
通过发布文献求助,成功后即可免费获取论文全文。 去求助
来源期刊
CiteScore
5.70
自引率
17.60%
发文量
2008
审稿时长
62 days
期刊介绍: The International Journal of Advanced Manufacturing Technology bridges the gap between pure research journals and the more practical publications on advanced manufacturing and systems. It therefore provides an outstanding forum for papers covering applications-based research topics relevant to manufacturing processes, machines and process integration.
期刊最新文献
Pure niobium manufactured by Laser-Based Powder Bed Fusion: influence of process parameters and supports on as-built surface quality On a simulation-based chatter prediction system by integrating relative entropy and dynamic cutting force Modeling of the motorized spindle temperature field considering the thermos-mechanical coupling on constant pressure preloaded bearings Multi-layer solid-state ultrasonic additive manufacturing of aluminum/copper: local properties and texture Material-structure-process-performance integrated optimization method of steel/aluminum self-piercing riveted joint
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
已复制链接
已复制链接
快去分享给好友吧!
我知道了
×
扫码分享
扫码分享
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1