用于往复式井下泵的自振荡液压驱动装置

Yu. A. Burian, I. N. Kvasov, V. N. Sorokin, M. A. Aleksandrov
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摘要

杆泵(抽水装置)广泛用于从生产井中抽取产品。其结构简单、成本低廉的优点毋庸置疑。然而,当在倾斜井中运行时,这些泵很容易因杆串和油井管在接触区的摩擦力而发生事故,特别是当油井轴线弯曲时。柱塞泵的杆绳驱动适用于倾角不超过 15° 的轻微井,但不适用于偏斜井。本文旨在评估深井柱塞泵停止使用杆式驱动装置的可行性,并提出替代解决方案。考虑的方案之一是自振荡液压驱动装置,其阀芯开关位于驱动液压缸活塞内部。这种驱动装置可提供柱塞泵运行所需的大活塞杆排量。为了向分配器提供工作流体,使用了一根空心杆。通过油井管,从位于井口附近的地面泵向杆施加高于井下压力的压力。我们提出了一种具有原创设计的活塞开关,它提供了一种自振荡驱动模式,并允许改变振荡周期。本文简要讨论了改变振荡周期的方法。编制了液压驱动器的数学模型,并确定了动态和功率特性。开发了设计,并制作了驱动器模型和测试台。测试结果证实了驱动装置的理论特性和可靠性。柱塞井泵使用自振荡液压驱动装置可将其应用于任何曲率的井中。
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A hydraulic drive with self-oscillating operation for reciprocating downhole pump
Rod pumps (pumping units) are widely used for pumping products from production wells. Their simplicity and low cost are undoubted advantages. However, when operating in inclined wells, these pumps are susceptible to accidents caused by friction forces between the rod string and oil well tubing in the contact zone, particularly when the well axis is bent. The rod and rope drive for the plunger pump is suitable for use in wells with a slight inclination of up to 15°, but it is not suitable for use in deviated wells. The article aims to evaluate the feasibility of discontinuing the use of the rod drive in deep well plunger pumps and to suggest an alternative solution. One of the options considered is a self-oscillating hydraulic drive with a spool switch located inside the piston of the drive hydraulic cylinder. This drive provides the large rod displacement necessary to operate a plunger well pump. To supply the working fluid to the distributor, a hollow rod is used. The rod is pressurized with a pressure higher than the downhole pressure from the pump located on the surface near the wellhead through the oil well tubing. A piston switch with an original design is proposed, which provides a self-oscillating mode of the drive and allows for changing the oscillation period. The methods for changing the oscillation period are briefly discussed. A mathematical model of the hydraulic drive is compiled, and the dynamic and power characteristics are determined. The design is developed, and a mockup of the drive and a bench for testing are created. The test results confirm the theoretical characteristics and reliability of the drive. The use of a self-oscillating hydraulic drive for plunger well pumps enables their application in wells of any curvature.
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