抗沸石和硅灰石矿物双相增强聚四氟乙烯基复合材料的制备与摩擦学行为

IF 3.1 3区 工程技术 Q2 ENGINEERING, MECHANICAL Lubricants Pub Date : 2024-02-26 DOI:10.3390/lubricants12030074
Chen Wang, Helong Yu, Yanli Yin, Xinyuan Zhou, Hongmei Wang, Zhanyong Song, Shen Wang, Zhe Yang, Zhimin Bai
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引用次数: 0

摘要

近年来,有关具有优异摩擦学特性的聚合物基复合材料的研究日益受到关注。本研究采用球磨、冷压和无压烧结等方法,在聚四氟乙烯(PTFE)基体中填充矿物粉末,制备了抗沸石和硅灰石矿物双相增强聚四氟乙烯(PTFE)基体复合材料。研究了复合材料的相结构、微观结构、化学成分、肖氏硬度以及在干摩擦条件下与钢球摩擦的摩擦学行为。结果表明,复合材料具有致密的结构和均匀的矿物相分布,邵氏硬度为 62-68.8,与纯聚四氟乙烯相比提高了 18.7-23.7%。与添加单抗沸石或硅灰石相比,同时填充两种矿物制备的复合材料表现出优异的摩擦学性能。与纯聚四氟乙烯相比,(10Atg + 20Wl)/聚四氟乙烯复合材料的平均摩擦系数和磨损体积分别降低了 44.2% 和 71.4%。在摩擦过程中,双相增强聚四氟乙烯基复合材料和对应钢球的磨损表面都形成了致密、连续的三膜,主要由 SiO2、MgSiO3、Mg2SiO4、MgO、CaO、CaMg(SiO3)2 和 CaF2 组成。摩擦和磨损的减少归因于矿物对聚四氟乙烯基体的增强作用,以及两种矿物之间协同作用所激发的摩擦界面上复杂的物理和化学反应。硅灰石的加入降低了安替岗石的相变温度,促进了更多具有良好耐磨性和减摩特性的摩擦化学反应产物的产生,从而使复合材料具有优异的摩擦学性能。
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Preparation and Tribological Behaviors of Antigorite and Wollastonite Mineral Dual-Phase-Reinforced Polytetrafluoroethylene Matrix Composites
Research on polymer matrix composites with excellent tribological properties has received increasing attention in recent years. In this study, antigorite and wollastonite mineral dual-phase-reinforced polytetrafluoroethylene (PTFE) matrix composites were prepared by filling PTFE with mineral powders using ball-milling, cold-pressing, and pressureless sintering methods. The phase structure, microstructure, chemical composition, Shore hardness, and tribological behavior of the composites rubbed against steel balls under dry friction conditions were investigated. The results show that the composites have a dense structure and uniform distribution of mineral phases, with a Shore hardness of 62–68.8, an increase of 18.7–23.7% compared to pure PTFE. Compared with the addition of mono antigorite or wollastonite, the composites prepared by simultaneously filling the two minerals exhibited excellent tribological properties. The average friction coefficient and wear volume of the (10Atg + 20Wl)/PTFE composites were reduced by 44.2% and 71.4%, respectively, compared to those of pure PTFE. A dense and continuous tribofilm composed mainly of SiO2, MgSiO3, Mg2SiO4, MgO, CaO, CaMg(SiO3)2, and CaF2 was formed on the worn surfaces of both the dual-phase-reinforced PTFE matrix composites and counterpart steel balls during the friction process. The reduction in friction and wear is attributed to the reinforcement effect of the minerals on the PTFE matrix as well as the complex physical and chemical reactions at the friction interface stimulated by the synergistic effects between the two minerals. The addition of wollastonite reduced the phase transition temperature of antigorite, promoting more tribochemical reaction products with good abrasion resistance and friction-reducing properties, which contributed to the excellent tribological behavior of the composites.
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来源期刊
Lubricants
Lubricants Engineering-Mechanical Engineering
CiteScore
3.60
自引率
25.70%
发文量
293
审稿时长
11 weeks
期刊介绍: This journal is dedicated to the field of Tribology and closely related disciplines. This includes the fundamentals of the following topics: -Lubrication, comprising hydrostatics, hydrodynamics, elastohydrodynamics, mixed and boundary regimes of lubrication -Friction, comprising viscous shear, Newtonian and non-Newtonian traction, boundary friction -Wear, including adhesion, abrasion, tribo-corrosion, scuffing and scoring -Cavitation and erosion -Sub-surface stressing, fatigue spalling, pitting, micro-pitting -Contact Mechanics: elasticity, elasto-plasticity, adhesion, viscoelasticity, poroelasticity, coatings and solid lubricants, layered bonded and unbonded solids -Surface Science: topography, tribo-film formation, lubricant–surface combination, surface texturing, micro-hydrodynamics, micro-elastohydrodynamics -Rheology: Newtonian, non-Newtonian fluids, dilatants, pseudo-plastics, thixotropy, shear thinning -Physical chemistry of lubricants, boundary active species, adsorption, bonding
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