多启动螺旋叶片对珠磨机研磨体能量状态影响的研究

S. Khanin, R. Zybin, O. Mordovskaya, V. Chalov
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引用次数: 0

摘要

珠磨机在加工业工业企业中的分布,用于各种材料的细磨和超细磨,证明了对其进行改进的必要性。我们考虑了一种带有多启动螺旋叶片的卧式珠磨机的新设计。这样既能提高生产率,又能降低能耗。研究的目的是评估在桨轴上安装螺旋叶片时提高珠磨机效率的可能性及其对研磨体能量状态的影响。使用 EDEM 软件产品、实验的数学规划方法,在珠磨机主体部分模型中模拟了当珠磨机配备一对双向螺旋叶片时研磨体的运动过程。对得到的回归方程进行了研究。它描述了研磨体总动能的平均值对不同因素的依赖性:螺旋叶片起始端的旋转角度、螺旋叶片之间的距离、螺旋叶片的间距以及叶片轴的角速度。提高研磨体总动能平均值和调节研磨体能量状态的可能性已经确定。确定了进一步开展理论和实验研究的可行性,这些研究旨在研究在带有多启动螺旋叶片的珠磨机中研磨材料的过程,并确定合理的设计和技术参数,以确保提高该过程的效率。
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INVESTIGATION OF EFFECT OF MULTISTART SCREW BLADES ON ENERGY STATE OF GRINDING BODIES IN BEAD MILL
The distribution of bead mills in industrial enterprises of the processing industry for fine and ultra-fine grinding of various materials, the need for their improvement is demonstrated. A new design of a horizontal bead mill with multi-start screw blades is considered. This allows increasing productivity and reducing specific power consumption. The purpose of the studies was to assess the possibility of increasing the efficiency of the bead mill when screw blades are installed on the paddle shaft and their influence on the energy state of grinding bodies. Using the EDEM software product, the mathematical planning method of the experiment, a simulation of the process of movement of grinding bodies in the model of the body part of the bead mill was carried out when it was equipped with a pair of two-way screw blades. The obtained regression equation was studied. It describes the dependence of the averaged value of the total kinetic energy of the grinding body on varying factors: the angle of rotation of the beginning of the blade screw starts, the distance between the screw blades, the pitch of the screw blade, and the angular speed of the blade shaft. The possibilities of increasing the average value of the total kinetic energy of the grinding body and regulating the energy state of the grinding bodies have been established. The feasibility of conducting further theoretical and experimental studies aimed at studying the process of grinding material in a bead mill with multi-start screw blades and establishing rational design and technological parameters that ensure increased efficiency of this process has been determined.
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