Low energy synthesis of crystalline mesoporous aluminosilicate consisting of Na-P1 zeolite derived from coal fly ash

Worldwide every year massive amount of coal fly ash is being generated as by product in the power plants which creates economic, environmental and most importantly health problems. Usually coal fly ash is used in cement production worldwide. At present, in Bangladesh, about 95 % of fly ash remains still unutilized. The alkali activation of fly ash has become a top research topic as it is possible to synthesize low cost and ecologically sound mesoporous zeolite type materials. In the present work, to the best of our knowledge, for the first time in Bangladesh, synthesis and characterization of crystalline mesoporous (H3 type hysteresis) aluminosilicate consisting of Na-P1 zeolite with a high BET specific surface area and a high pore volume from coal fly ash based on hydrothermal alkali activation technique have been successfully done. This product has versatile applications like catalysis, gas separation, water softening, water purification, gas sensing etc. The variable of alkali concentration was studied which has the notable influence on the development of the framework of the pores. The untreated coal fly ash (CFA) and the synthesized modified fly ashes (MFAs) were tested by WDS-XRF, XRD, N₂ physisorption, FE-SEM, FT-IR, XPS, EDAX-mapping, particle size analysis and other technologies. The BET specific surface area, total pore volume and average pore diameter of the CFA were only 3 m²/g, 0.01 cc/g and 6.3 nm respectively based on nitrogen gas physisorption technique, whereas, after alkali activation at a specific temperature and time, and then curing, significant and promising increased values of the said parameters of 45 m²/g, 0.11 cc/g and 9.8 nm were obtained respectively. In methylene blue dye adsorption experiment, MFA showed higher adsorption capacity (23.87 mg/g).