Study on Semi-solid Slurry Preparation Process, Microstructure, and Mechanical Properties of Truck Bracket

The semi-solid slurry preparation process, microstructure, and mechanical properties of truck coarse filter bracket were studied in this paper. The semi-solid aluminum alloy slurry with high solid fraction was prepared by the Slurry Enthalpy Equilibrium Device (SEED) method, and the optimum slurry preparation parameters were determined through the observation and analysis of the slurry microstructure as follows: pouring temperature 700 °C, rotation speed 180 r/min, and crucible temperature 400 °C. The average grain size and shape factor of the slurry prepared under these conditions are 50.448 μm and 0.799. Die casting trial production which used the best process parameters of slurry preparation and die casting was carried out. The results show that the die casting parts are completely filled with no obvious surface defects. It can be seen from the cutting experiment and X-ray non-destructive test that the internal structure is dense and uniform, and there are no obvious casting defects that were observed such as cracks and holes. The semi-solid die castings were strengthened by T6 heat treatment. The experimental results showed that the optimal heat treatment parameters were a solution temperature of 470 °C and time of 4 h, aging temperature of 175 °C and time of 12 h. Under these conditions, the microstructure morphology was improved significantly. The tensile strength and yield strength reached 342.1 MPa and 309.1 MPa, respectively, which were 38.9% and 95.3% higher than the semi-solid state, and the elongation was 4.5%.