退火低碳钢的循环变形响应:从棘轮和低熔点试验中获得的启示

Surajit Kumar Paul
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引用次数: 0

摘要

在实验室环境中,利用应力和应变控制模式,在室温下对退火低碳钢进行了低循环疲劳(LCF)和棘轮试验。退火后的低碳钢在其低循环疲劳寿命期间,在所有测试的应变振幅范围内始终表现出循环软化响应。值得注意的是,随着平均应力和应力振幅的增加,棘轮应变也会增加,而棘轮寿命则会缩短。退火低碳钢完全是铁素体,缺乏沉淀或替代固溶强化或硬相变强化,因此承受或缓解棘轮应变累积的能力受到限制,尤其是在平均应力很低的条件下。在 LCF 和棘轮应变中,都检测到了显著的亚结构形成。然而,在采用电子通道对比成像技术时,LCF 和棘轮应变在下部结构形成方面并无明显差异。现有的基于平均应力的疲劳寿命预测模型已成功预测了 102-105 次循环范围内的棘轮和 LCF 寿命。在应力和应变控制实验中,引入了一种利用模量表征合金循环硬化/软化行为的新方法。基于模量的循环硬化模型能有效捕捉在低频固化和棘轮固化实验中观察到的循环硬化/软化反应。
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Cyclic deformation response of annealed low-carbon steel: Insights from ratcheting and LCF experiments

Low cycle fatigue (LCF) and ratcheting experiments were carried out on annealed low-carbon steel at room temperature within a laboratory environment, utilising stress and strain control modes. The annealed low-carbon steel consistently demonstrates a cyclic softening response over its LCF lifespan, across all tested strain amplitudes. Notably, it was observed that ratcheting strain rises while ratcheting life declines with both rising mean stress and stress amplitude. Annealed low-carbon steel, being entirely ferritic and lacking precipitation or substitutional solid solution strengthening or hard phase strengthening, exhibits a restricted ability to withstand or alleviate the accumulation of ratcheting strain, particularly under very low mean stress conditions. In both LCF and ratcheting, significant substructure formation was detected. Nevertheless, there was no discernible difference in substructure formation between LCF and ratcheting when employing electron channelling contrast imaging techniques. The existing mean stress-based fatigue life prediction model has successfully forecasted ratcheting and LCF life within the 102–105 cycles range. A novel approach utilising modulus is introduced to characterise the cyclic hardening/softening behaviour of alloys in stress and strain-controlled experiments. The cyclic hardening model based on modulus effectively captures the responses observed in cyclic hardening/softening during LCF and ratcheting experiments.

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