Evaluating Source, Scale Risk, and Corrosion Risk of the Produced Water Samples from the Appalachian Basin Based on a Geochemical Database

Statistically, oil and gas production can generate up to 20 times the oil equivalent of produced water. The composition of produced water samples reflects its source, its interactions with reservoir rocks, and downhole (DH) facilities, which are critical for basin evolution, water source determination, and the monitoring, management, and optimization of oil and gas production. For example, scale and corrosion, two of the most severe flow assurance issues accompanied by produced water, can lead to billions of dollars lost every year. However, few studies have developed a standard protocol to extract such valuable information from produced water compositions due to a lack of data and professional models. Using produced water geochemical data from the Appalachian Basin, one of the largest natural gas producers in the US, from the United States Geological Survey (USGS) Produced Waters Geochemical Database (PWGD), we developed a standard protocol to investigate the produced water source, evolution history, and scale and corrosion risks under both DH and surface conditions by means of incorporating the professional models for water-rock interaction and corrosion. The results show that the produced water from the Appalachian Basin possibly evolves from seawater evaporation following a typical evolution pattern of ion concentration and water isotopes, while a group of time-elapsed samples indicates that such an evolution pattern can also be due to the mixture of the injected water and reservoir water. In addition, most produced water samples show obvious risks of mineral scaling (e.g., calcite, barite, and siderite) and CO2 corrosion with corresponding mitigation strategies recommended. This study not only developed a reliable data processing and analysis protocol but also showed the valuable information a systematic analysis of produced water samples can provide for actual oil and gas production.