A Soft Supernumerary Robotic Limb with Fiber-Reinforced Actuators

Supernumerary robotic limbs (SRLs) have great potentials to assist human in daily activities and industrial manufacturing by providing extra limbs. However, current SRLs have heavy and rigid structures that may threaten the operator safety; moreover, their limited degrees of freedom and movement modes are not suitable for complicated tasks. Although soft SRLs have exhibited advantages in structure compliance and flexible manipulation to address these problems, it remains challenging to accurately design the geometrical parameters to adapt to specific tasks, and accurate control is also required to realize the expected movement. Inspired by the biological characteristics of the octopus arm muscle fibers, fiber-reinforced actuators (FRAs) are employed to realize various motions, including extension, expansion, bending, and twisting; multiple FRAs are assembled to implement the SRL to achieve complex movement trajectories. The analytic model of the FRA is established to reveal the relationship between its deformation and geometrical parameters as well as input air pressures, which is validated with finite element simulation. Trajectory and payload optimization algorithms are proposed to optimally design the SRL and its control strategy with meeting the prescribed requirement of movement trajectory and payload capacity. Finally, experiments are conducted to validate the proposed robotic system.