Liquid-Phase Exfoliated Graphene and Polytetrafluoroethylene for Highly Durable and Reusable Chemical Leak Detection Sensors

Graphene-based chemical sensors hold promise across diverse applications owing to their exceptional sensitivity and selectivity. However, achieving their long-term durability and reusability while preserving high sensitivity remains a significant challenge, particularly in harsh environments where exposure to strong chemicals is inevitable. This paper presents a novel approach to address this challenge by synergistically integrating liquid-phase exfoliated graphene (LPEG) with polytetrafluoroethylene (PTFE) within a single sensing strip. Through a comprehensive experimental investigation, we demonstrate the fabrication of highly durable and reusable chemical leak detection sensors by combining LPEG and PTFE. Furthermore, we explore the sensing mechanism, highlighting the roles of LPEG and PTFE in enhancing sensitivity and selectivity, along with durability and reusability. Performance evaluation reveals the sensors’ robustness against mechanical and chemical degradation, coupled with excellent recyclability. This innovative approach holds promise for applications in environmental monitoring, industrial safety, and healthcare, thus advancing the field of graphene-based chemical leak detection sensors.