研究 Ti-6Al-4V 的摩擦磨损机制:残余应力和等效塑性应变分析的启示

IF 1.5 4区 工程技术 Q3 ENGINEERING, MECHANICAL Industrial Lubrication and Tribology Pub Date : 2024-05-21 DOI:10.1108/ilt-01-2024-0005
Liwen Feng, Xiangyan Ding, Yinghui Zhang, Ning Hu, Xiaoyang Bi
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引用次数: 0

摘要

研究目的 研究磨损周期对这些参数的影响。本文旨在确定 σRS 和 εPEEQ 的特征模式,以辨别不同的磨损情况,从而为丰富磨损理论做出贡献。此外,这些发现还为非破坏性和原位磨损检测方法(如非线性超声波检测)提供了基础,而非线性超声波检测对 σRS 和 εPEEQ 的灵敏度是众所周知的。设计/方法/途径 本文使用二维圆柱/平面接触模型,通过残余应力 (σRS) 和塑性变形的视角,阐明了不同摩擦状态下的磨损机制。研究结果因此,当磨损的表面观测具有挑战性时,检测中心/边缘的 σRS 趋势、区域宽度和 εPEEQ 分布以及沿深度的最大 σRS 分布可有效区分磨损情况(局部或整体滑移状态)。然而,根据沿深度方向的 εPEEQ 来区分磨损情况仍然具有挑战性。此外,在严重滑移状态下,使用沿宽度方向而非深度方向的 σRS 分布或 εPEEQ 可以有效地反馈磨损周期和磨损范围。它利用非破坏性和原位方法(如对 σRS 和 εPEEQ 敏感的非线性超声波检测)为磨损情况提出了一种可行的检测理论。同行评议本文的同行评议历史可在以下网址查阅:https://publons.com/publon/10.1108/ILT-01-2024-0005/。
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Investigating fretting wear mechanisms in Ti-6Al-4V: insights from residual stress and equivalent plastic strain analysis

Purpose

The study delves into the influence of wear cycles on these parameters. The purpose of this paper is to identify characteristic patterns of σRS and εPEEQ that discern varying wear situations, thereby contributing to the enrichment of wear theory. Furthermore, the findings serve as a foundational basis for nondestructive and in situ wear detection methodologies, such as nonlinear ultrasonic detection, known for its sensitivity to σRS and εPEEQ.

Design/methodology/approach

This paper elucidates the wear mechanism through the lens of residual stress (σRS) and plastic deformation within distinct fretting regimes, using a two-dimensional cylindrical/flat contact model. It specifically explores the impact of the displacement amplitude and cycles on the distribution of residual stress and equivalent plastic strain (εPEEQ) in both gross slip regime and partial slip regimes.

Findings

Therefore, when surface observation of wear is challenging, detecting the σRS trend at the center/edge, region width and εPEEQ distribution, as well as the maximum σRS distribution along the depth, proves effective in distinguishing wear situations (partial or gross slip regimes). However, discerning wear situations based on εPEEQ along the depth direction remains challenging. Moreover, in the gross slip regime, using σRS distribution or εPEEQ along the width direction rather than the depth direction can effectively provide feedback on cycles and wear range.

Originality/value

This work introduces a novel perspective for investigating wear theory through the distribution of residual stress (σRS) and equivalent plastic strain (εPEEQ). It presents a feasible detection theory for wear situations using nondestructive and in situ methods, such as nonlinear ultrasonic detection, which is sensitive to σRS and εPEEQ.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2024-0005/

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来源期刊
Industrial Lubrication and Tribology
Industrial Lubrication and Tribology 工程技术-工程:机械
CiteScore
3.00
自引率
18.80%
发文量
129
审稿时长
1.9 months
期刊介绍: Industrial Lubrication and Tribology provides a broad coverage of the materials and techniques employed in tribology. It contains a firm technical news element which brings together and promotes best practice in the three disciplines of tribology, which comprise lubrication, wear and friction. ILT also follows the progress of research into advanced lubricants, bearings, seals, gears and related machinery parts, as well as materials selection. A double-blind peer review process involving the editor and other subject experts ensures the content''s validity and relevance.
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