风力涡轮机基础预应力锚栓系统的设计方法

Junling Chen, Yanchen Wang, Youquan Feng
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摘要

预应力锚栓系统是兆瓦级风力涡轮机上部钢塔架与底部混凝土基础之间的一种合理连接方式。这种带有锻造法兰的预应力锚栓连接与塔架钢管之间带有锻造法兰的预应力高强度螺栓连接形式相似。然而,由于混凝土地基中锚固区刚度的影响,它们的机械性能有很大差异。根据彼得森方法,推导出了风力涡轮机基础预应力锚栓系统的工程计算方法。锚栓拉力、锚固刚度和底座夹紧力均根据材料力学理论推导得出。建立了带有不利锚栓的分段基础和带有所有锚栓的整体基础的数值模型,以研究相邻分段的空间效应对混凝土基础约束刚度的影响。为验证工程计算方法的有效性,对采用工程计算方法设计的四个工程实例进行了数值分析。分析结果表明,相邻节段的空间效应可以忽略,Petersen 方法可以直接应用于工程实践中风力涡轮机基础预应力锚杆系统的设计。工程计算方法满足工程实践中的精度要求,可用于风力涡轮机基础预应力锚杆系统的设计。
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Design method of prestressed anchor bolt system for wind turbine foundation
The prestressed anchor bolt system is a reasonable connection mode between the upper steel tower and the bottom concrete foundation for multi‐megawatt wind turbines. This prestressed anchor bolt connection with forged flanges has a similar form to the prestressed high‐strength bolt connection with forged flanges between steel tubes for the tower. However, their mechanical performances have a great difference because of the influence of the stiffness of the anchorage zone in the concrete foundation. Based on the Petersen's method, the engineering calculation method of the prestressed anchor bolt system for wind turbine foundation is derived. The tensile force of the anchor bolt, the anchorage stiffness and clamping force of the base are all deduced according to the theories of mechanics of materials. The numerical models of the segment foundation with the unfavorable anchor bolt and the overall foundation with all anchor bolts are developed for researching the influence of the spatial effect of adjacent segments on the restraint stiffness of the concrete foundation. The numerical analyses of four engineering cases designed by engineering calculation method are carried out for verifying the effectiveness of engineering calculation method. The analysis results show the spatial effect of adjacent segments can be neglected and the Petersen's method can be directly applied for the design of the prestressed anchor bolt system for wind turbine foundation in engineering practice. The engineering calculation method meets the accuracy requirements in engineering practice and can be used to design the prestressed anchor bolt system of wind turbine foundation.
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