Tungsten Nanoparticles Generated in an Atmospheric Pressure Plasma Jet

The atmospheric pressure plasma source HelixJet has been used to generate tungsten nanocrystals with narrow size distributions, well defined size control and with a considerably good particle yield. Tungsten particles are produced as the result of an evaporation process of a tungsten wire inserted on the middle axis of the jet after the wire is heated by interaction with the plasma. Temperature measurements using a thermocouple and by optical emission spectroscopy showed that, while the overall temperature of the wire is very high, it is not in the range of the melting temperature of tungsten; however, it can reach values needed for sublimation. Additionally, the wire is heated selectively while the temperature of the jet components reaches only a few hundred degrees Celsius. The particles cluster into agglomerates and their formation has been analyzed in relation to the reliability of a commercial scanning mobility particle sizer spectrometer. The dependence of the particle morphology and crystal structure on the plasma parameters such as power and gas flow was studied via transmission electron microscopy and the average size of the tungsten nanocrystals could be tuned between 12 and 25 nm.