Failure mechanisms of hexagonal-shaped intra-module connections in modular steel building

Modular construction has gained popularity for its cost-effectiveness, time savings, and environmental benefits. This research delves into innovating modular buildings to enhance their aesthetic value in contemporary architectural designs. Traditional rectangular modules have lost architectural significance in the modern era. The study focuses on the failure mechanisms of hexagonal intra-module connections under nonlinear static analysis, aiming for advanced structural design and performance in modular construction. The study tested a control model, a Welded Flange Bolted Web (WFBW) connection, and three variations with different parameters: boundary condition, bolt arrangement, and steel grade. For the boundary condition, the tie constraint between the beam's flanges and the diaphragm was removed. Bolt arrangement was assessed with staggered and non-staggered bolts. Steel grade variations included S275 and S355. Results showed that the WFBW connection outperformed the Bolted Web (BW) connection in load resistance. The most damaged component was the beam, with bearing failure at the upper bolt hole. Non-staggered bolts exhibited larger displacements than staggered bolts. The study emphasized the significance of steel material strength in terms of stress and strain on bolt capacity. It highlights the importance of intra-module connections in modular steel structures and the need to consider design parameters carefully. The findings offer insights into improving modular connections' performance and failure mechanisms, facilitating the creation of aesthetically pleasing and structurally sound modular structures. This nonlinear static analysis aids in developing advanced modular construction designs, enhancing architectural significance in the modern era. By merging structural performance and aesthetics, the study promotes innovative modular construction to meet contemporary architectural demands.