{"title":"基于粒子的金属激光粉末床熔融建模，重点关注熔融模式转变","authors":"Claas Bierwisch, Bastien Dietemann, Tim Najuch","doi":"10.1007/s10035-024-01442-2","DOIUrl":null,"url":null,"abstract":"<div><p>The laser-beam powder bed fusion process for metals, commonly abbreviated as PBF-LB/M, is a widely used process for the additive manufacturing of parts. Numerical simulations are useful to identify optimal process parameters for different materials and to obtain detailed insights into process dynamics. The present work uses a single-phase incompressible Smoothed Particle Hydrodynamics (SPH) scheme to model PBF-LB/M which was found to reduce the required computational time and significantly stabilize the partially violent flow in the melt pool in comparison to a weakly compressible SPH approach. The laser-material interaction is realistically modelled by means of a ray tracing method. An approach to model the effective thermal coductivity of the powder bed is proposed. Excellent agreement between the simulation results and experimental X-ray analyses of the transition from conduction melting mode to keyhole mode including geometric properties of the vapor depression zone was found. These results prove the usability of SPH as a high precision simulation tool for PBF-LB/M.</p><h3>Graphic abstract</h3>\n<div><figure><div><div><picture><img></picture></div></div></figure></div></div>","PeriodicalId":49323,"journal":{"name":"Granular Matter","volume":"26 3","pages":""},"PeriodicalIF":2.4000,"publicationDate":"2024-06-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s10035-024-01442-2.pdf","citationCount":"0","resultStr":"{\"title\":\"Particle-based modelling of laser powder bed fusion of metals with emphasis on the melting mode transition\",\"authors\":\"Claas Bierwisch, Bastien Dietemann, Tim Najuch\",\"doi\":\"10.1007/s10035-024-01442-2\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><p>The laser-beam powder bed fusion process for metals, commonly abbreviated as PBF-LB/M, is a widely used process for the additive manufacturing of parts. Numerical simulations are useful to identify optimal process parameters for different materials and to obtain detailed insights into process dynamics. The present work uses a single-phase incompressible Smoothed Particle Hydrodynamics (SPH) scheme to model PBF-LB/M which was found to reduce the required computational time and significantly stabilize the partially violent flow in the melt pool in comparison to a weakly compressible SPH approach. The laser-material interaction is realistically modelled by means of a ray tracing method. An approach to model the effective thermal coductivity of the powder bed is proposed. Excellent agreement between the simulation results and experimental X-ray analyses of the transition from conduction melting mode to keyhole mode including geometric properties of the vapor depression zone was found. These results prove the usability of SPH as a high precision simulation tool for PBF-LB/M.</p><h3>Graphic abstract</h3>\\n<div><figure><div><div><picture><img></picture></div></div></figure></div></div>\",\"PeriodicalId\":49323,\"journal\":{\"name\":\"Granular Matter\",\"volume\":\"26 3\",\"pages\":\"\"},\"PeriodicalIF\":2.4000,\"publicationDate\":\"2024-06-13\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"https://link.springer.com/content/pdf/10.1007/s10035-024-01442-2.pdf\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Granular Matter\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://link.springer.com/article/10.1007/s10035-024-01442-2\",\"RegionNum\":3,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"\",\"JCRName\":\"\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Granular Matter","FirstCategoryId":"5","ListUrlMain":"https://link.springer.com/article/10.1007/s10035-024-01442-2","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"","JCRName":"","Score":null,"Total":0}
Particle-based modelling of laser powder bed fusion of metals with emphasis on the melting mode transition
The laser-beam powder bed fusion process for metals, commonly abbreviated as PBF-LB/M, is a widely used process for the additive manufacturing of parts. Numerical simulations are useful to identify optimal process parameters for different materials and to obtain detailed insights into process dynamics. The present work uses a single-phase incompressible Smoothed Particle Hydrodynamics (SPH) scheme to model PBF-LB/M which was found to reduce the required computational time and significantly stabilize the partially violent flow in the melt pool in comparison to a weakly compressible SPH approach. The laser-material interaction is realistically modelled by means of a ray tracing method. An approach to model the effective thermal coductivity of the powder bed is proposed. Excellent agreement between the simulation results and experimental X-ray analyses of the transition from conduction melting mode to keyhole mode including geometric properties of the vapor depression zone was found. These results prove the usability of SPH as a high precision simulation tool for PBF-LB/M.
期刊介绍：
Although many phenomena observed in granular materials are still not yet fully understood, important contributions have been made to further our understanding using modern tools from statistical mechanics, micro-mechanics, and computational science.
These modern tools apply to disordered systems, phase transitions, instabilities or intermittent behavior and the performance of discrete particle simulations.
>> Until now, however, many of these results were only to be found scattered throughout the literature. Physicists are often unaware of the theories and results published by engineers or other fields - and vice versa.
The journal Granular Matter thus serves as an interdisciplinary platform of communication among researchers of various disciplines who are involved in the basic research on granular media. It helps to establish a common language and gather articles under one single roof that up to now have been spread over many journals in a variety of fields. Notwithstanding, highly applied or technical work is beyond the scope of this journal.
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