Corrosion of some metallic materials embedded in gypsum

In the construction area, as well as in the restoration of old and historical buildings, different metallic materials are frequently in contact with gypsum plaster. Due to the high porosity of gypsum plaster, and particularly in high relative humidity environments, the risk of corrosion exists. In the present work, carbon, galvanized and stainless steel, as well as copper, were embedded in gypsum plaster (with varying water/gypsum ratios) and exposed to different environmental conditions, and the corrosion rate was assessed by electrochemical techniques. Stainless steel showed very low corrosion rates, carbon and galvanized steel showed considerable corrosion rates, and copper showed moderate corrosion rates. The higher the humidity, the higher the corrosion rate, independently of the water/gypsum ratio. A comparison with results obtained for the same materials embedded in mortar was performed. Except for stainless steel, the corrosion rates obtained in gypsum are higher than those obtained in mortar, being this difference up to two orders of magnitude. The differences in the pH of both matrices explained the lower corrosion rates measured in mortar.