Numerical investigation of module-level inhomogeneous ageing in lithium-ion batteries from temperature gradients and electrical connection topologies

The distribution of current/voltage can be further regulated by optimising the electrical connection topology, considering a particular battery thermal management systems. This study numerically investigates a 4P6S battery module with two connection topologies: 1) a straight connection topology, where the sub-modules consist of parallel-connected cells that are serial connected in a linear configuration, and 2) a parallelogram connection topology, where the sub-modules are serial connected in a parallelogram configuration. We find that the straight topology is more advantageous, as it allows the temperature gradient to be distributed among the parallel-connected cells in the sub-modules, mitigating over(dis)charging. Consequently, it achieves a 0.8% higher effective capacity than the parallelogram topology at 1C discharge, along with a higher state of health at 80.15% compared to 80% for the parallelogram topology. Notably, the straight topology results in a maximum current maldistribution of 0.24C at 1C discharge, which is considered an acceptable trade-off. Haosong He and co-authors study the impact of topology on the battery thermal management. They find the straight topology leads to more even distribution of temperature gradients among sub-modules, mitigating the over(dis)charging issue.