{"title":"利用 ResNet 增强 PET 生产的质量预测:一种人工智能驱动的方法","authors":"Kaiwen Zheng, Jiaoxue Shi, Shichang Chen","doi":"10.1515/polyeng-2024-0048","DOIUrl":null,"url":null,"abstract":"To promote theoretical understanding for optimizing the entire process parameters (temperature, pressure, flow rate, etc.) and quality indicators (molar fraction, end-group concentration, and number-average molecular weight) in the industrial production of polyethylene terephthalate (PET), a dataset construction for production parameters and product quality indicators was accomplished in conjunction with industrial process simulation software. A complete deep learning workflow including data collection, dataset construction, model training, and evaluation was established. A prediction method for process-product quality of PET production based on the residual neural network (ResNet) network was proposed to reduce the complexity of quality control in polyester production. The results show that compared to traditional convolutional neural network (CNN), ResNet has higher accuracy (<jats:italic>R</jats:italic> <jats:sup>2</jats:sup> ≥ 0.9998) in predicting the PET production process and product quality. It can accurately establish the mapping relationship between production parameters and product quality indicators, providing theoretical guidance for intelligent production.","PeriodicalId":16881,"journal":{"name":"Journal of Polymer Engineering","volume":null,"pages":null},"PeriodicalIF":1.7000,"publicationDate":"2024-06-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Utilizing ResNet for enhanced quality prediction in PET production: an AI-driven approach\",\"authors\":\"Kaiwen Zheng, Jiaoxue Shi, Shichang Chen\",\"doi\":\"10.1515/polyeng-2024-0048\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"To promote theoretical understanding for optimizing the entire process parameters (temperature, pressure, flow rate, etc.) and quality indicators (molar fraction, end-group concentration, and number-average molecular weight) in the industrial production of polyethylene terephthalate (PET), a dataset construction for production parameters and product quality indicators was accomplished in conjunction with industrial process simulation software. A complete deep learning workflow including data collection, dataset construction, model training, and evaluation was established. A prediction method for process-product quality of PET production based on the residual neural network (ResNet) network was proposed to reduce the complexity of quality control in polyester production. The results show that compared to traditional convolutional neural network (CNN), ResNet has higher accuracy (<jats:italic>R</jats:italic> <jats:sup>2</jats:sup> ≥ 0.9998) in predicting the PET production process and product quality. It can accurately establish the mapping relationship between production parameters and product quality indicators, providing theoretical guidance for intelligent production.\",\"PeriodicalId\":16881,\"journal\":{\"name\":\"Journal of Polymer Engineering\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":1.7000,\"publicationDate\":\"2024-06-28\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of Polymer Engineering\",\"FirstCategoryId\":\"5\",\"ListUrlMain\":\"https://doi.org/10.1515/polyeng-2024-0048\",\"RegionNum\":4,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q4\",\"JCRName\":\"POLYMER SCIENCE\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Polymer Engineering","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.1515/polyeng-2024-0048","RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"POLYMER SCIENCE","Score":null,"Total":0}
引用次数: 0
摘要
为了促进对聚对苯二甲酸乙二酯(PET)工业生产中整个工艺参数(温度、压力、流速等)和质量指标(摩尔分数、端基浓度和数均分子量)优化的理论理解,我们结合工业过程仿真软件完成了生产参数和产品质量指标的数据集构建。建立了一套完整的深度学习工作流程,包括数据收集、数据集构建、模型训练和评估。提出了一种基于残差神经网络(ResNet)的 PET 生产过程-产品质量预测方法,以降低聚酯生产质量控制的复杂性。结果表明,与传统的卷积神经网络(CNN)相比,ResNet 在预测 PET 生产过程和产品质量方面具有更高的准确度(R 2 ≥ 0.9998)。它能准确建立生产参数与产品质量指标之间的映射关系,为智能生产提供理论指导。
Utilizing ResNet for enhanced quality prediction in PET production: an AI-driven approach
To promote theoretical understanding for optimizing the entire process parameters (temperature, pressure, flow rate, etc.) and quality indicators (molar fraction, end-group concentration, and number-average molecular weight) in the industrial production of polyethylene terephthalate (PET), a dataset construction for production parameters and product quality indicators was accomplished in conjunction with industrial process simulation software. A complete deep learning workflow including data collection, dataset construction, model training, and evaluation was established. A prediction method for process-product quality of PET production based on the residual neural network (ResNet) network was proposed to reduce the complexity of quality control in polyester production. The results show that compared to traditional convolutional neural network (CNN), ResNet has higher accuracy (R2 ≥ 0.9998) in predicting the PET production process and product quality. It can accurately establish the mapping relationship between production parameters and product quality indicators, providing theoretical guidance for intelligent production.
期刊介绍:
Journal of Polymer Engineering publishes reviews, original basic and applied research contributions as well as recent technological developments in polymer engineering. Polymer engineering is a strongly interdisciplinary field and papers published by the journal may span areas such as polymer physics, polymer processing and engineering of polymer-based materials and their applications. The editors and the publisher are committed to high quality standards and rapid handling of the peer review and publication processes.