基于改进的萨尔普群算法的电镀生产线任务序列和提升机调度耦合优化

IF 4.6 2区 工程技术 Q2 ENGINEERING, MANUFACTURING CIRP Journal of Manufacturing Science and Technology Pub Date : 2024-07-13 DOI:10.1016/j.cirpj.2024.07.002
Xiaoxue Chen , Bo Yang , Zhi Pang , Peng Zhou , Guang Fu
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引用次数: 0

摘要

自动电镀生产线已广泛应用于电子行业,以降低劳动强度,提高生产效率。众所周知,在多品种、小批量的电镀生产中,任务装载顺序和提升机调度是相互耦合的,它们共同决定着生产效率,而现有的所有调度方法都是将它们分开考虑的,因此无法获得最优的生产方案。因此,本文建立了一个任务序列-提升机调度耦合优化(THCO)模型,该模型同时考虑了任务序列和提升机调度的要求和实际约束,其优化目标是最大完成时间最小化。针对该模型,我们开发了双层代码,并通过引入三种改进策略开发了改进 Salp 蜂群算法(ISSA):用于增加种群多样性的随机备用策略、用于平衡探索和开发能力的非线性自适应权重策略,以及用于提高收敛速度的黄金正弦算法。然后进行了基于 23 个基准函数的实验。实验结果表明,与现有算法相比,ISSA 具有更好的收敛性和求解质量。此外,几个生产案例证明,THCO 可以生成更符合生产线要求的生产方案。
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Coupled optimization of task sequence and hoist scheduling for electroplating production lines based on an improved salp swarm algorithm

Automatic electroplating production lines have been widely used in electronics industries to reduce the labour intensity and improve the production efficiency. In the multi-variety and low-volume electroplating production, it is known that the task loading sequence and hoist scheduling are coupled with each other, and they codetermine the production efficiency, while all the existing scheduling methods consider them separately, and thus the optimal production schemes become unavailable. Therefore, this paper develops a Task sequence-Hoist scheduling Coupled Optimization (THCO) model which simultaneously considers the requirements and practical constrains of task sequence and hoist scheduling, having an optimization objective of minimizing the maximum completion time. For this model, a double-layer code is developed and an Improved Salp Swarm Algorithm (ISSA) is developed by introducing three improvement strategies: the random spare strategy which is used to increase the population diversity, the nonlinear adaptive weight strategy which is used to balance the exploration and exploitation capacities, and a golden sine algorithm which is used to improve the convergence rate. Experiments based on 23 benchmark functions are then conducted. The obtained results show that ISSA has better convergence and solving quality than existing algorithms. Furthermore, several production cases prove that THCO can generate production schemes that better meet the requirements of production lines.

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来源期刊
CIRP Journal of Manufacturing Science and Technology
CIRP Journal of Manufacturing Science and Technology Engineering-Industrial and Manufacturing Engineering
CiteScore
9.10
自引率
6.20%
发文量
166
审稿时长
63 days
期刊介绍: The CIRP Journal of Manufacturing Science and Technology (CIRP-JMST) publishes fundamental papers on manufacturing processes, production equipment and automation, product design, manufacturing systems and production organisations up to the level of the production networks, including all the related technical, human and economic factors. Preference is given to contributions describing research results whose feasibility has been demonstrated either in a laboratory or in the industrial praxis. Case studies and review papers on specific issues in manufacturing science and technology are equally encouraged.
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