Characterizing eco-composite boards with non-woven polypropylene from disposable face masks and bamboo reinforcement

This study investigates the development of eco-composite panels using treated and untreated nonwoven polypropylene (PP) extracted from disposable medical face masks, reinforced with bamboo particles. Treated PP underwent a washing process with detergent. Panels were fabricated with varying PP-to-bamboo particle ratios of 100:0, 75:25, and 50:50. Fourier-transform infrared (FT-IR) spectroscopy analysis indicated minimal impact of washing on the intrinsic properties of the PP material, as confirmed by thermogravimetric analysis (TGA). Both analyses showed similar intensities of functional groups and thermal trends in treated and untreated recycled PP (rPP) samples. Energy-dispersive X-ray spectroscopy (EDX) confirmed the uniform integration of bamboo particles within the PP matrix by detecting silicon and potassium elements. Chemical interactions between bamboo fibres and the PP matrix were also evident in the form of reduced peak intensities in FT-IR spectra. Despite these interactions, limited adhesion between bamboo fibres and the PP matrix led to reduced stability and mechanical strength in the eco-composite panels. A direct correlation was observed between board thickness and the proportion of bamboo particles, with the 50:50 formulation showing the greatest thickness. Conversely, board strength decreased as bamboo particle concentration increased due to weak interfacial adhesion. Notably, panels made from treated rPP exhibited superior mechanical properties compared to those from untreated rPP, achieving a modulus of rupture (MOR) of 36.259 MPa and a modulus of elasticity (MOE) of 2048.215 MPa. These findings underscore the potential of utilizing nonwoven PP from disposable medical face masks, reinforced with bamboo fibre particles, to create eco-composite materials with enhanced sustainability and mechanical properties.