用橡胶木纤维增强的三维打印丙烯腈-丁二烯-苯乙烯的机械性能和热性能

Thanate Ratanawilai, Noppanat Jaturonlux, Anas Awae, Warinthon Muangnivet, Zaleha Mustafa
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引用次数: 0

摘要

增材制造(AM)由于逐层添加材料,只需一道工序就能生产出复杂的产品,从而使制造更复杂的产品成为可能,因此变得非常流行。由于受熔融长丝制造(FFF)打印部件机械性能不足的限制,AM 无法被众多行业广泛采用。通过在聚合物中增强木纤维,可以提高纯聚合物 FFF 印刷部件的机械和热质量。本研究采用双螺杆挤出机生产木塑复合材料(WPCs)长丝,以 ABS(丙烯腈-丁二烯-苯乙烯)为基体材料,以 1-3wt% 的橡胶木纤维(RWF)为增强材料。研究了橡胶木纤维体积分数和挤出温度等挤出参数对三维打印木塑样品的影响。三维打印木塑样品的实验结果表明,在挤压温度为 218 ℃ 时,橡胶木 1wt% 的抗压强度值最高,为 24.3 MPa,而通过商业和挤压工艺获得的纯 ABS 长丝的抗压强度值分别为 28.9 MPa 和 14.5 MPa。橡胶木含量为 2wt% 且温度为 198 ℃ 时,拉伸强度的最高值为 8.4 MPa,而通过商业和挤压工艺获得的纯 ABS 长丝的拉伸强度值分别为 10.9 和 7.4 MPa。对三维打印的木塑样品进行的形态分析表明,打印过程会产生影响。结果表明,挤压过程的温度升高会增加样品的拉伸强度和压缩强度,而纤维量的增加会增加拉伸强度,但会降低压缩强度。方差分析表明,挤压参数的线性因子和双向交互因子对压缩强度和抗拉强度的影响显著。结果表明,橡胶木 2wt% 和温度 218 °C 是挤出 3D 打印木塑样品的合适条件。此外,热重分析和差示扫描量热法得出的热性能也支持了上述讨论。
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Mechanical and Thermal Properties of 3D-Printed Acrylonitrile Butadiene Styrene Reinforced with Rubberwood Fiber
An additive manufacturing (AM) has become very popular due to its simplicity in producing complicated products using just one process due to the layer-by-layer addition of material, which makes it possible for more complicated products to be created. The constraint of Fused Filament Fabrication (FFF) printed components with inadequate mechanical qualities has prevented AM from being widely adopted by numerous industries. The mechanical and thermal qualities of FFF printed components which is a pure polymer could be enhanced by reinforcing the wood fiber into the polymer. In this study, the twin-screw extruder was used to produce the wood plastic composites (WPCs) filaments, which were made with ABS (Acrylonitrile Butadiene Styrene) as the matrix material and 1-3wt% rubberwood fiber (RWF) for reinforcement. The effects of the extrusion parameter, such as the volume fraction of RWF and the temperature of the extrusion process, on the 3D-printed WPCs samples were investigated. The experimental results of 3D-printed WPC sample were found that the highest compressive strength value is 24.3 MPa, obtained from the rubberwood 1wt% at the extrusion temperature 218 °C whereas the pure ABS filaments obtaining from the commercial and extrusion process gave the values of 28.9 and 14.5 MPa, respectively. The highest value of tensile strength is 8.4 MPa with the rubberwood 2wt% and temperature 198 °C whereas the pure ABS filaments obtaining from the commercial and extrusion process gave the values of 10.9 and 7.4 MPa, respectively. The morphological analysis of the 3D-printed WPC sample was observed to exhibit an effect of printing process. The result showed that an increasing temperature of extrusion process increases both tensile and compressive strengths of the samples whereas an increasing amount of fiber increases the tensile strength but decreased the compressive strength. Analysis of variance demonstrated linear factor and 2-way interaction factor of the extrusion parameter influence on compression and tensile strength significantly. The rubberwood 2wt% and the temperature 218 °C was suggested to achieve the suitable condition for extrusion process for the 3D-printed WPC sample. In addition, the discussions were supported with the thermal properties achieved from Thermogravimetric analysis and Differential Scanning Calorimetry.
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来源期刊
Journal of Advanced Research in Fluid Mechanics and Thermal Sciences
Journal of Advanced Research in Fluid Mechanics and Thermal Sciences Chemical Engineering-Fluid Flow and Transfer Processes
CiteScore
2.40
自引率
0.00%
发文量
176
期刊介绍: This journal welcomes high-quality original contributions on experimental, computational, and physical aspects of fluid mechanics and thermal sciences relevant to engineering or the environment, multiphase and microscale flows, microscale electronic and mechanical systems; medical and biological systems; and thermal and flow control in both the internal and external environment.
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