影响食品行业奶油分离机效率的因素

Arjun Asogan, Norazlianie Sazali, Ramli Junid, Wan Norharyati Wan Salleh, Afdhal Junaidi, Nurul Widiastuti, Hamzah Fansuri, Djoko Hartanto
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引用次数: 0

摘要

本研究探讨了乳制品行业中影响奶油分离机效率的各种变量,重点是离心力、温度和振动。乳制品生产中至关重要的奶油分离过程已经从手工技术发展到了先进的机械离心分离机。这项研究的目的是优化这些机器的性能,由于对低脂脱脂奶的需求日益增加,优化这些机器的性能势在必行。这项研究利用碟片离心机来检验离心力的影响。该装置由 24 个以上的圆盘组成,用于测量通过圆盘之间空间的液体体积,并确定分离效率。实验包括使用 600 毫升/分钟、1200 毫升/分钟和 1800 毫升/分钟的流速,将温度从 7 °C改为 15 °C、25 °C和 35 °C。研究结果表明,降低温度可显著提高撇渣效率。研究还探讨了机器振动对分离效率的影响。研究得出结论认为,过度振动会对生产率产生负面影响,因此必须在分离机的设计中加入振动控制。主要研究结果表明,优化离心力至关重要。离心力不足会导致脂肪分离不彻底,而较高的流速则会降低分离效率。温度调节同样重要,降低温度可提高效率。有效的振动控制对于保持最佳分离质量至关重要。这项研究强调了精确管理离心力、温度和振动的重要性,为奶油分离机的发展做出了宝贵贡献。这对于提高生产率和满足市场要求至关重要。研究结果为乳制品行业提供了宝贵的见解,有助于开发和运行先进的奶油分离机,为生产商提供更高的性能和经济优势。
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Factors that Impact the Efficiency of Cream Separator Machine for the Food Industry
This study examines the variables that impact the effectiveness of cream separator machines in the dairy sector, with a specific emphasis on centrifugal force, temperature, and vibration. The process of cream separation, which is crucial in dairy production, has progressed from manual techniques to sophisticated mechanical centrifugal separators. The objective of this study is to optimize the performance of these machines, which is imperative due to the increasing need for low-fat skimmed milk. The study utilizes a disc centrifuge to examine the impact of centrifugal forces. The setup consists of more than 24 discs, which are used to measure the volume of fluid passing through the spaces between the discs and to determine the efficiency of separation. The experiments involved using flow rates of 600 ml/min, 1200 ml/min, and 1800 ml/min to alter the temperature from 7 °C to 15 °C, 25 °C, and 35 °C. The findings indicated that decreased temperatures significantly enhance the efficiency of skimming. The study also examines the impact of machine-induced vibration on the efficiency of separation. The study concludes that excessive vibration negatively impacts productivity, therefore, it is essential to incorporate vibration control into the design of separators. The key findings suggest that optimizing centrifugal force is crucial. Inadequate force leads to incomplete separation of fat, while higher flow rates decrease separation efficiency. Temperature regulation is equally crucial, and reducing temperatures enhances efficiency. Effective vibration control is essential for maintaining optimal separation quality. This study makes a valuable contribution to the advancement of cream separator machines by highlighting the importance of accurate management of centrifugal force, temperature, and vibration. This is crucial for enhancing productivity and meeting the requirements of the market. The findings offer valuable insights for the dairy industry, assisting in the development and functioning of advanced cream separators that provide enhanced performance and economic advantages for producers.
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来源期刊
Journal of Advanced Research in Fluid Mechanics and Thermal Sciences
Journal of Advanced Research in Fluid Mechanics and Thermal Sciences Chemical Engineering-Fluid Flow and Transfer Processes
CiteScore
2.40
自引率
0.00%
发文量
176
期刊介绍: This journal welcomes high-quality original contributions on experimental, computational, and physical aspects of fluid mechanics and thermal sciences relevant to engineering or the environment, multiphase and microscale flows, microscale electronic and mechanical systems; medical and biological systems; and thermal and flow control in both the internal and external environment.
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