Finite element modeling and modal testing of a wind turbine lattice tower component with interference pin connections

Fatigue failures at fastener holes in structures are undesirable as they can lead to catastrophic mechanical failures. Interference pins create interference fits with joined components to reduce stresses around fastener holes and extend the fatigue life of a structure. In this research, a novel method for finite element (FE) modeling of interference pin connections in a wind turbine lattice tower component was developed. The installation of interference pins was modeled using a two-stage process that causes local stiffness changes in joined members of the component. The local stiffness changes were accounted for in the FE model by using cylinders to represent the interference pins. An experimental setup, including a three-dimensional (3D) scanning laser Doppler vibrometer (SLDV) and a mirror, was used to measure out-of-plane and in-plane natural frequencies and mode shapes of the component. Ten out-of-plane modes and one in-plane mode from the FE model are compared with the experimental results to validate the accuracy of the FE modeling approach. The maximum percent difference between the theoretical and experimental natural frequencies of the component is 3.21%, and the modal assurance criterion (MAC) values between the theoretical and experimental mode shapes are 0.92 or greater, showing good agreement between the theoretical and experimental modal parameters of the component.