500 兆帕级风电钢粗晶粒热影响区显微组织演变和力学性能的结晶学研究

Xiaoya Wang, Xuelin Wang, Zhenjia Xie, Chengjia Shang, Zhongzhu Liu
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摘要

使用扫描电子显微镜(SEM)和电子反向散射衍射(EBSD)研究了不同焊接热输入对屈服强度为 500 MPa 的高强度风电钢模拟粗晶粒热影响区(CGHAZ)的微观结构和机械性能的影响。夏比冲击试验表明,CGHAZ 存在一个 20 kJ/cm 的最佳热输入量,可以获得最佳冲击韧性。研究表明,这与细化的贝氏体结构以及错向角大于 45° 的高角度晶界 (HAGB) 密度最高有关。结晶学可视化研究表明,在最佳热输入条件下,贝氏体转变的变体选择最弱,导致 HAGB 密度最高,每个闭包组包含两个或三个贝氏体基团,并呈现交错排列结构。在冲击实验中,能有效偏转和阻止裂纹扩展的贡献必须来自块体边界。但同时也发现,C 和 Mn 引起的中心偏析降低了模拟焊接前后芯样的低温冲击韧性,影响了模拟 CGHAZ 冲击韧性和疲劳性能的波动。锰偏析会对焊接热影响区产生遗传效应,诱发低温马氏体转变,进而导致低温韧性和疲劳裂纹捕捉性能下降。
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Crystallographic study on microstructure evolution and mechanical properties of coarse grained heat affected zone of a 500 MPa grade wind power steel
The effect of different welding heat inputs on the microstructure and mechanical properties of the simulated coarse grained heat affected zone (CGHAZ) of high-strength wind power steel with yield strength of 500 MPa has been investigated using scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD). Charpy impact tests have demonstrated that there exists an optimum heat input of ∼20 kJ/cm that allows optimum impact toughness to be obtained for the CGHAZ. It was shown that this is related to the refined bainitic structure and the highest density of high-angle grain boundaries (HAGBs) with misorientation angle of more than 45°. In crystallographic visualization studies, it was shown that the weakest variant selection occurs for the bainite transformation in the optimal heat input, leading to the highest density of HAGBs with each Closed-packet group containing two or three Bain groups and showing a staggered arrangement structure. The contribution that can effectively deflect and prevent crack propagation during impact experiments has to come from the block boundary. However, it was also found that the center segregation induced by C and Mn reduces the low-temperature impact toughness of the core sample before and after simulated welding, and affects the fluctuations of impact toughness and fatigue performance of simulated CGHAZ. Mn segregation can have a genetic effect on the welding heat affected zone, inducing a lower temperature martensitic transformation, which in turn leads to a decrease in low-temperature toughness and fatigue crack arrest performance.
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