压头边缘与划痕方向的夹角对 Ti-6Al-4V 合金划痕特性的影响

IF 5.3 1区 工程技术 Q1 ENGINEERING, MECHANICAL Wear Pub Date : 2024-07-23 DOI:10.1016/j.wear.2024.205507
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引用次数: 0

摘要

Ti-6Al-4V 合金因其优异的机械性能已成为航空航天和其他行业的重要原材料。然而,它也是一种典型的难加工材料,其去除过程和机理已通过划痕测试得到广泛研究。然而,维氏压头固有的非旋转对称性带来了一个关键参数,即压头边缘与划痕方向之间的夹角 λ,它不仅影响材料的机械响应,还影响材料在划痕过程中的表面形成机制。本研究系统地描述了 Ti-6Al-4V 合金在三种典型角度 λ(0°、22.5°、45°)以及各种法向力和划痕速度下的微/纳米划痕特性。对比分析了摩擦系数(COF)、划痕深度、划痕宽度、残余划痕形态和比划痕能。有限元模拟证实,材料流动方向随角度 λ 的变化而变化,并对划痕过程中相应的变形机制进行了讨论。结果表明,角度 λ 对 Ti-6Al-4V 合金的划痕行为和表面质量有显著影响。
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The effects of the angle between the indenter edge and the scratch direction on the scratch characteristics of Ti–6Al–4V alloy

Ti–6Al–4V alloy has become a crucial raw material in aerospace and other industries owing to its exceptional mechanical properties. However, it is also a typical difficult-to-machine material, and its removal process and mechanism have been widely investigated by scratch testing. Nevertheless, the inherent non-rotational symmetry of the Vickers indenter introduces a crucial parameter, i.e., the angle λ between the indenter edge and the scratch direction, which affects not only the mechanical response of materials but also its surface formation mechanism during scratch. This study systematically characterized the micro/nano scratch characteristics of Ti–6Al–4V alloy under three typical angles λ (0°, 22.5°, 45°) as well as various normal forces and scratch speeds. The coefficient of friction (COF), scratch depth, scratch width, residual scratch morphology, and specific scratch energy were comparatively analyzed. Finite element simulations confirmed that the direction of material flow changed with the change in angle λ. The corresponding deformation mechanisms during scratch were discussed accordingly. The results revealed a significant influence of the angle λ on the scratch behaviors and surface quality of Ti–6Al–4V alloy.

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来源期刊
Wear
Wear 工程技术-材料科学:综合
CiteScore
8.80
自引率
8.00%
发文量
280
审稿时长
47 days
期刊介绍: Wear journal is dedicated to the advancement of basic and applied knowledge concerning the nature of wear of materials. Broadly, topics of interest range from development of fundamental understanding of the mechanisms of wear to innovative solutions to practical engineering problems. Authors of experimental studies are expected to comment on the repeatability of the data, and whenever possible, conduct multiple measurements under similar testing conditions. Further, Wear embraces the highest standards of professional ethics, and the detection of matching content, either in written or graphical form, from other publications by the current authors or by others, may result in rejection.
期刊最新文献
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