Yan Yang, Xiaochen Yue, Cheng Li, Zeinhom M. El-Bahy, Saad Melhi, Hamdy Khamees Thabet, Xiaoyi Duan, Nyuk Ling Ma, Yafeng Yang, Su Shiung Lam, Wanxi Peng
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Formaldehyde-free high-strength low-density wood biocomposites via corrugation and self-bonding of wooden cell
In alignment with global sustainable development strategies and the growing demand for green manufacturing practices in engineered wood production, an innovative method has been developed for incorporating hot pressing techniques, minimal energy consumption, and the complete elimination of adhesives. This approach achieved a 100% conversion of waste palm wood into sustainable natural biocomposites suitable for use in structures and furniture. Analysis shows that the biocomposites forms strong internal bonding through mechanical “nail like” nanomaterials, ester bonds, and ether bonds. Unlike conventional furniture materials, which rely on hazardous formaldehyde-based adhesives, this biocomposites boasts an internal bonding strength of 1.652 MPa—four times higher than typical materials. Additionally, it is lightweight, with a density of less than 1 g/cm3, offers excellent friction resistance, and is dense with only 0.67% internal porosity. The composite materials eliminate the use of toxic adhesives, addressing concerns regarding potential harmful emissions from formaldehyde-based VOCs and ensuring higher indoor air quality. This surpasses the performance of existing structures and furniture materials that rely on synthetic adhesives. The method achieves a 100% conversion of waste palm wood into biocomposites, offering a cost-effective and profitable alternative. This provides a novel solution for developing new structural and furniture materials.
期刊介绍:
Advanced Composites and Hybrid Materials is a leading international journal that promotes interdisciplinary collaboration among materials scientists, engineers, chemists, biologists, and physicists working on composites, including nanocomposites. Our aim is to facilitate rapid scientific communication in this field.
The journal publishes high-quality research on various aspects of composite materials, including materials design, surface and interface science/engineering, manufacturing, structure control, property design, device fabrication, and other applications. We also welcome simulation and modeling studies that are relevant to composites. Additionally, papers focusing on the relationship between fillers and the matrix are of particular interest.
Our scope includes polymer, metal, and ceramic matrices, with a special emphasis on reviews and meta-analyses related to materials selection. We cover a wide range of topics, including transport properties, strategies for controlling interfaces and composition distribution, bottom-up assembly of nanocomposites, highly porous and high-density composites, electronic structure design, materials synergisms, and thermoelectric materials.
Advanced Composites and Hybrid Materials follows a rigorous single-blind peer-review process to ensure the quality and integrity of the published work.