Geometrically nonlinear design of a rhombus-nested compliant amplification mechanism for use in precision actuators and sensors

A rhombus-nested compliant amplification mechanism is proposed for versatile usages of precision actuators and force sensors with an easy tuning of stiffness. Such a monolithically planar rhombus-nested compliant mechanism has the dual functions of two-stage displacement or force amplification by changing the input and output ports. It features a large ratio of inter-stage stiffness, thus resulting in an enhanced amplification ratio, load capacity and dynamic bandwidth. The geometrically nonlinear analytical equations of displacement amplification ratio and input stiffness are derived in the presence of pronounced axially-loaded stiffening and kinematic-arching effects based on the beam constraint model. It allows an insightful evaluation of geometrically nonlinear deformation behaviors sensitive to structural dimensions in a parametric way. Insights into geometrically nonlinear behaviors in the case of large-stroke and axially-loaded motions are discussed as well. A proof-of-concept prototype with embedded piezoelectric stacks is fabricated with the dimensions of 74mm × 60mm × 10 mm. The dual functions of precision actuator with amplified motion strokes and force sensor with enhanced sensitivity are experimentally demonstrated.