Splitting of double-core solid-in-water-in-oil droplet in a microfluidic Y-junction

Solid particle-encapsulated droplets have significant applications in biochemistry, advanced materials, and inertial confinement fusion (ICF) experiments. However, there is a problem of encapsulating two solid cores in a single droplet during the preparation of single-core droplets, which reduces the utilization efficiency. In this study, an effective microfluidic approach for continuous splitting of solid-in-water-in-oil droplets encapsulating double solid cores is developed. Visualization experiments are conducted to analyze the movements of solid cores and evolution of liquid–liquid interface during the splitting. The results show that the squeezing stage during the splitting process is shortened due to the presence of solid cores. The splitting mechanisms were also revealed by analyzing the interaction forces between the solid cores and aqueous phase. The force analysis of the aqueous phase showed that sum of squeezing and shear force could overcome the interfacial tension, ensuring the successful splitting of the double-core droplets. The force analysis of the solid cores revealed that the motion of the core could be divided into three typical stages: deceleration, hitting and separation. The combined effect of the aqueous phase, channel wall, and interfacial forces ensured the stable separation of the two solid cores. The length distribution of the daughter droplets exhibited excellent monodispersity. The microfluidic method proposed in this work would effectively improve the controlled preparation efficiency of solid-in-water-in-oil droplets.