Performance of a Simplified Computational Fluid Dynamics Model for a Phase Change Material–Water Finned Heat Exchanger Under Different Orientations

The prevalent numerical models for simulating axially finned heat exchangers with phase change materials (PCMs) and water as the heat transfer fluid rely on computational fluid dynamics (CFD) techniques, with a primary focus on phase change modeling. However, the computational demands of these models, incorporating phase change effects and resolving PCM movement in the liquid state, are substantial. From experiments suggesting that conduction in the solidified PCM around the finned tube dominates heat transfer during the heat discharge process, this article introduces a simplified CFD-based model in which convective flow of the PCM is neglected. The model is experimentally validated using a 1-m-long axially finned heat exchanger prototype with four fins, recording temperatures under different water flow rates and orientations (horizontal and vertical). Results show that the proposed model predicts outlet water temperature satisfactorily, with absolute errors below 1.0°C and 2.2°C for the horizontal and vertical orientations, respectively. Additionally, the model can capture the temperature trend inside the PCM for the horizontal orientation.