Economic Impact Assessment of Structural Health Monitoring Systems on Helicopter Blade Beginning of Life

The economic impact of Structural Health Monitoring Systems based on optical fibre sensors is assessed in the development of composite helicopter rotor blades. Hence, the focus of this analysis is on the helicopter’s Beginning Of Life stage. Two applications of the Structural Health Monitoring System are considered in the development of composite blades: curing cycle development and accomplishment of laboratory and flight certification tests. Optical fibre sensors measure the temperature field during the curing cycle and strain field during the laboratory tests and allow load identification during the load survey activity. It was found that Structural Health Monitoring Systems can potentially lead to economic benefits during the development of the blade provide that a reduction in the number of curing cycles and number of blades tested is achieved as a consequence of the improvement of the temperature and strain field quality. Moreover, an economic benefit could be achieved during the load survey activity, needed to complete the certification of the composite blade, avoiding the periodical maintenance of the applied strain gauges acquiring the strains during the flight.