Microstructure forming mechanism of inconel 625 alloy fabricated by laser/ultra-high (UHF) induction hybrid deposition method

To reveal the microstructure forming mechanism of laser/ultra-high frequency (UHF) induction deposition, this paper developed a microscopic phase-field (PF) model to numerically investigate dendrite growth during solidification. The macroscopic model of molten pool evolution is adopted to provide the solidification conditions for the microscopic PF model. The dendrite growth during laser deposition is simulated to evaluate the effect of UHF induction heat on the dendrite growth. Results show that because of the high temperature gradient and cooling rate, the PDAS of laser-UHF induction hybrid deposited layer is less than that of the laser deposited layer. The UHF induction heat also leads to a high flow velocity of the molten metal during laser-UHF induction hybrid deposition. The high flow velocity contributes to the decrease in PDAS by inhibiting the interdendritic enrichment of solute. During laser-UHF induction hybrid deposition, a higher solute gradient is present in the tip region of dendrite arm, leading to a faster dendrite growth rate. The UHF induction heat also increases the solute distribution coefficient during deposition, which further inhibits the element segregation. Under the action of UHF induction heat, a low interdendritic solute gradient and an evenly distributed solute can be obtained, thus helping increase interdendritic undercooling degrees and decreasing the PDAS. The simulated PDAS and solute distribution have good consistency with the experimental results. The spectral analysis of EDS line detection indicates that the laser-UHF induction hybrid deposited layer has a more refined microstructure and weaker element segregation than the laser deposited layer does.