Detailed numerical simulation and experiments of a steadily burning micron-sized aluminum droplet in hot steam-dominated flows

Detailed numerical simulations are conducted in comparison with experimental results to study the flame structure and burning rate of a steadily burning aluminum droplet in hot steam-dominated environments. The droplet surface temperature, flame temperature, and flame stabilization position are measured along with the droplet burning rate estimated from the droplet size evolution. A numerical model accounting for detailed transport properties and chemical kinetics is presented and applied to unveil the flame structure, species and temperature distributions, and heat/mass transfer between the droplet and the surrounding gas. The numerical results of the temperature, velocity, and species distribution profiles demonstrate that the aluminum vapor flame is of classical diffusion flame structure, where near the droplet, there is a non-negligible amount of AlOAl apart from the main product AlO. This supports the deposition and formation of an alumina cap on the surface proposed in the literature. The simulation correctly captured the flame temperature and flame stabilization distance for a range of droplet sizes. Net heat flux analysis shows that conduction heat from the flame front accounts for less than 30% of the heat needed in aluminum evaporation, which warrants further quantification on other heat sources. The experimental and numerical results enrich the knowledge of the heat/mass transfer and chemical reactions near the droplet, which helps deepen the understanding of aluminum droplet burning.