Thermodynamic Consideration of the Direct Removal of Oxygen from Titanium by Utilizing Metallothermic Reduction of Rare Earth Metal Halides

As the demand for titanium (Ti) continues to grow, so too does the use of Ti scrap, underscoring the need for innovative techniques for the efficient removal of oxygen (O) impurities from Ti scrap. Despite the immense challenge of directly removing oxygen from Ti–O solid solutions and the current lack of industrially applicable deoxidation methods, the current work explores a groundbreaking approach to address this issue. The thermodynamic analysis of a new technique for eliminating oxygen dissolved in solid Ti was conducted, leveraging the deoxidation properties of rare earth metals (REMs) such as Sc, Y, and La. This cutting-edge method relies on the in-situ production of REMs through the metallothermic reduction of REM halides. It was shown that Sc or Y metal can be synthesized via the reduction of ScCl₃ by Mg or YCl₃ by Li or Na, respectively. Ti with oxygen concentrations below 100 mass ppm can be obtained by leveraging the deoxidation properties of the Sc and Y metals produced in situ during the metallothermic reduction process, which contribute to deoxidation through their subsequent oxychloride-forming reactions. Employing REM halides in tandem with Li, Na, and Mg enables the efficient removal of oxygen impurities from Ti, even though these reactive metals have only weak deoxidation properties for Ti on their own. Remarkably, the proposed technique achieves oxygen concentrations significantly lower than those obtained using Ca metal as a deoxidant. In the future, this pioneering deoxidation method could be used to reduce CO₂ emissions and energy consumption during Ti production while promoting resource circulation as a key technology for Ti recycling.