富氢高炉焦炭气化溶解损失的过程与机理

IF 13.3 1区 工程技术 Q1 ENGINEERING, CHEMICAL Chemical Engineering Journal Pub Date : 2024-09-18 DOI:10.1016/j.cej.2024.155860
Yong Deng, Kuo Yao, Ying Xu, Ran Liu, Zhenghua Huang
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引用次数: 0

摘要

高炉富氢冶炼已成为低碳炼铁的重要途径。氢气还原产生的 HO 会加速焦炭气化溶解损失,这是高炉富氢气喷入量有限的根本原因。在不同条件下进行了焦炭气化溶解损失实验。实验结果表明在相同气化时间下,含 HO 的焦炭孔径较大。得到了孔径与气化时间、HO 流速之间的定量关系。内孔周围的孔壁逐渐被侵蚀,孔壁沿内孔边缘逐渐溶解。两个孔隙之间的连通是从孔隙深层开始的,孔隙深层的孔壁首先连通。随着气化时间的延长,碳层间距略有减小,这表明焦炭内部的微晶细胞在垂直方向上发生了收缩。随着温度和气化时间的增加,碳层堆积高度总体呈上升趋势,并在一定温度下达到最大值。碳层直径随着气化时间的延长而增大,芳香族碳层随着气化的进行而继续增大。建立了 HO 的动态扩散模型,计算了 HO 在不同条件下的有效内部扩散系数,HO 的扩散能力强于 CO。总结了基于表面活性位点的焦炭 HO 溶失机理,气化溶失反应能否发生取决于吸附表面是否存在活性位点。竞争性气化总是在活性位点上剧烈发生,HO 与 C 的气化反应更容易,反应速率更高。
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The process and mechanism of coke gasification dissolution loss in hydrogen-rich blast furnace
Blast furnace (BF) hydrogen-rich smelting has become an important way for low-carbon ironmaking. The coke gasification dissolution loss will be accelerated by HO generated through hydrogen reduction, which is the fundamental reason for the limited injection rate of hydrogen-rich gas in BF. The gasification dissolution loss experiments of coke were carried out under different conditions. Experimental results indicate that: The pore size of coke containing HO is larger under the same gasification time. The quantitative relationship between pore size and gasification time, flow rate of HO is obtained. The pore wall around the inner hole will gradually be eroded, the pore wall gradually dissolves along the edge of the inner hole. The connectivity between two pores starts from the deep layers of the pores, the pore walls in the deep layers of pores are first connected. The carbon layer spacing slightly decreases with gasification time, which indicates that the microcrystalline cells inside the coke have contracted in the vertical direction. The carbon layer stacking height shows an overall upward trend with the increase of temperature and gasification time, and it will reach a maximum value for a certain temperature. The carbon layer diameter increases with the prolongation of gasification time, the aromatic carbon layers continue to grow as gasification progresses. The dynamic model of HO diffusion is established, the effective internal diffusion coefficients of HO under different conditions are calculated, the diffusion ability of HO is stronger than that of CO. The mechanism of HO dissolution loss of coke based on surface active sites is summarized, whether the gasification dissolution loss reaction can occur depends on whether there are active sites on the adsorbed surface. The competitive gasification always occurs vigorously at active sites, the gasification reaction between HO and C is easier and the reaction rate is higher.
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来源期刊
Chemical Engineering Journal
Chemical Engineering Journal 工程技术-工程:化工
CiteScore
21.70
自引率
9.30%
发文量
6781
审稿时长
2.4 months
期刊介绍: The Chemical Engineering Journal is an international research journal that invites contributions of original and novel fundamental research. It aims to provide an international platform for presenting original fundamental research, interpretative reviews, and discussions on new developments in chemical engineering. The journal welcomes papers that describe novel theory and its practical application, as well as those that demonstrate the transfer of techniques from other disciplines. It also welcomes reports on carefully conducted experimental work that is soundly interpreted. The main focus of the journal is on original and rigorous research results that have broad significance. The Catalysis section within the Chemical Engineering Journal focuses specifically on Experimental and Theoretical studies in the fields of heterogeneous catalysis, molecular catalysis, and biocatalysis. These studies have industrial impact on various sectors such as chemicals, energy, materials, foods, healthcare, and environmental protection.
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