{"title":"低温处理对 WC-Co 硬质合金显微结构和性能的影响","authors":"Yuan Gao, Yongguo Wang, Zhi Chen","doi":"10.1007/s11665-024-10087-4","DOIUrl":null,"url":null,"abstract":"<p>ISO coded K06 cemented carbides are gradually becoming a commonly used tool materials for machining difficult-to-machine materials such as superalloy due to their excellent cutting performance. Researchers are exploring advanced manufacturing processes that can further enhance the performance of this material. Therefore, the cryogenic treatment of ISO coded K06 WC–Co cemented carbide was studied by uniform design experiment. The equation of the effect of cryogenic treatment on the properties of cemented carbide was fitted by multivariate quadratic nonlinear regression. The phase composition, grain size, and residual stress of the material were analyzed using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results indicate that cryogenic treatment significantly changes the residual stress of WC grains, accompanied by a phase transition of the bonding phase (Co phase). However, cryogenic treatment has no significant effect on the grain size of the material. The wear resistance and impact toughness of cemented carbide have been significantly improved. At the same time, the wear scar and impact fracture of the material were observed, and the mechanism of impact fracture was analyzed. The residual compressive stress of the WC phase increased by about 120% and the rockwell hardness of the material increased by about 2.61% after cryogenic treatment, but the increase was insignificant. However, the wear resistance increased by about 88.89% and the impact toughness increased by about 19.30%.</p>","PeriodicalId":644,"journal":{"name":"Journal of Materials Engineering and Performance","volume":null,"pages":null},"PeriodicalIF":2.2000,"publicationDate":"2024-09-19","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"The Effect of Cryogenic Treatment on Microstructure and Properties of WC–Co Cemented Carbides\",\"authors\":\"Yuan Gao, Yongguo Wang, Zhi Chen\",\"doi\":\"10.1007/s11665-024-10087-4\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<p>ISO coded K06 cemented carbides are gradually becoming a commonly used tool materials for machining difficult-to-machine materials such as superalloy due to their excellent cutting performance. Researchers are exploring advanced manufacturing processes that can further enhance the performance of this material. Therefore, the cryogenic treatment of ISO coded K06 WC–Co cemented carbide was studied by uniform design experiment. The equation of the effect of cryogenic treatment on the properties of cemented carbide was fitted by multivariate quadratic nonlinear regression. The phase composition, grain size, and residual stress of the material were analyzed using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results indicate that cryogenic treatment significantly changes the residual stress of WC grains, accompanied by a phase transition of the bonding phase (Co phase). However, cryogenic treatment has no significant effect on the grain size of the material. The wear resistance and impact toughness of cemented carbide have been significantly improved. At the same time, the wear scar and impact fracture of the material were observed, and the mechanism of impact fracture was analyzed. The residual compressive stress of the WC phase increased by about 120% and the rockwell hardness of the material increased by about 2.61% after cryogenic treatment, but the increase was insignificant. However, the wear resistance increased by about 88.89% and the impact toughness increased by about 19.30%.</p>\",\"PeriodicalId\":644,\"journal\":{\"name\":\"Journal of Materials Engineering and Performance\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":2.2000,\"publicationDate\":\"2024-09-19\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of Materials Engineering and Performance\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://doi.org/10.1007/s11665-024-10087-4\",\"RegionNum\":4,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q3\",\"JCRName\":\"MATERIALS SCIENCE, MULTIDISCIPLINARY\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Materials Engineering and Performance","FirstCategoryId":"88","ListUrlMain":"https://doi.org/10.1007/s11665-024-10087-4","RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"MATERIALS SCIENCE, MULTIDISCIPLINARY","Score":null,"Total":0}
引用次数: 0
摘要
ISO 编码的 K06 硬质合金因其出色的切削性能,正逐渐成为加工超级合金等难加工材料的常用刀具材料。研究人员正在探索能进一步提高这种材料性能的先进制造工艺。因此,通过均匀设计实验对 ISO 编码 K06 WC-Co 硬质合金的低温处理进行了研究。通过多元二次非线性回归拟合了低温处理对硬质合金性能的影响方程。使用扫描电子显微镜(SEM)和 X 射线衍射(XRD)分析了材料的相组成、晶粒尺寸和残余应力。结果表明,低温处理会显著改变 WC 晶粒的残余应力,并伴随着结合相(Co 相)的相变。然而,低温处理对材料的晶粒尺寸没有明显影响。硬质合金的耐磨性和冲击韧性得到了显著改善。同时,观察了材料的磨损疤痕和冲击断裂,分析了冲击断裂的机理。低温处理后,WC 相的残余压应力增加了约 120%,材料的岩井硬度增加了约 2.61%,但增加幅度不大。不过,耐磨性提高了约 88.89%,冲击韧性提高了约 19.30%。
The Effect of Cryogenic Treatment on Microstructure and Properties of WC–Co Cemented Carbides
ISO coded K06 cemented carbides are gradually becoming a commonly used tool materials for machining difficult-to-machine materials such as superalloy due to their excellent cutting performance. Researchers are exploring advanced manufacturing processes that can further enhance the performance of this material. Therefore, the cryogenic treatment of ISO coded K06 WC–Co cemented carbide was studied by uniform design experiment. The equation of the effect of cryogenic treatment on the properties of cemented carbide was fitted by multivariate quadratic nonlinear regression. The phase composition, grain size, and residual stress of the material were analyzed using scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results indicate that cryogenic treatment significantly changes the residual stress of WC grains, accompanied by a phase transition of the bonding phase (Co phase). However, cryogenic treatment has no significant effect on the grain size of the material. The wear resistance and impact toughness of cemented carbide have been significantly improved. At the same time, the wear scar and impact fracture of the material were observed, and the mechanism of impact fracture was analyzed. The residual compressive stress of the WC phase increased by about 120% and the rockwell hardness of the material increased by about 2.61% after cryogenic treatment, but the increase was insignificant. However, the wear resistance increased by about 88.89% and the impact toughness increased by about 19.30%.
期刊介绍:
ASM International''s Journal of Materials Engineering and Performance focuses on solving day-to-day engineering challenges, particularly those involving components for larger systems. The journal presents a clear understanding of relationships between materials selection, processing, applications and performance.
The Journal of Materials Engineering covers all aspects of materials selection, design, processing, characterization and evaluation, including how to improve materials properties through processes and process control of casting, forming, heat treating, surface modification and coating, and fabrication.
Testing and characterization (including mechanical and physical tests, NDE, metallography, failure analysis, corrosion resistance, chemical analysis, surface characterization, and microanalysis of surfaces, features and fractures), and industrial performance measurement are also covered