Fabrication of cellulose nanocrystals-incorporated dense Janus membranes for enhanced desalination and oily saline wastewater treatment via membrane distillation

Conventional hydrophobic membranes used in membrane distillation (MD) face significant challenges, such as severe membrane fouling and wetting, when treating surfactant-containing oily wastewater. Current strategies to modify surfaces for anti-fouling and anti-wetting purposes are often complex and time consuming, potentially compromising the flux in MD. This study investigates the characteristics and performance of novel fabricated Janus membranes for the treatment of oily hypersaline wastewater in membrane distillation applications. Janus membranes, which have a dense polyamide layer containing cellulose nanocrystal nanoparticles, were synthesized using the reverse interfacial polymerization (R–IP) method on a polyvinylidene fluoride (PVDF) substrate. Characterization using scanning electron microscopy (SEM), atomic force microscopy (AFM), Fourier transform infrared spectrometry (FTIR), X-ray photoelectron spectroscopy (XPS), water contact angle (WCA) revealed that the modified Janus membranes exhibited an enhanced hydrophilicity and structural integrity due to the incorporation of cellulose nanocrystal nanoparticles. The fabricated membranes showed a dense surface layer without visible pores or cracks, with micron-scale patterned structures and widely distributed wrinkles, particularly at higher concentrations of cellulose nanocrystal nanoparticles. The desalination performance was evaluated in an air gap membrane distillation setup, where the modified Janus membranes demonstrated higher water vapor fluxes and stable salt rejection, even in the presence of surfactants. The wettability and fouling resistance of the Janus membranes were evaluated, with the PVDF-RIP0.5C membrane showing the highest hydrophilicity and underwater oleophobicity, thereby preventing oil adhesion and membrane fouling. These results underline the potential of Janus membranes with incorporated cellulose nanocrystal nanoparticles for efficient desalination and treatment of oily saline wastewater in the MD process.