Electro responsive membranes offer an effective approach to actively regulate interfacial interactions and mitigate fouling during oil-water separation, yet their practical application is often limited by scalability-conductivity trade-offs and an incomplete understanding of electro-assisted antifouling mechanisms. Herein, conductive membranes were fabricated via a scalable blending strategy by incorporating Ketjen black (KB) nanoparticles into a PVDF matrix. The optimized membranes (0.5 KM) exhibited high electrical conductivity (7.42 S·m−1), underwater superoleophobicity (UOCAs of 155°), and improved hydrophilicity, while maintaining mechanical integrity. Under a negative bias (−15 V), the membranes exhibited synergistic electroosmotic flow (EOF) and electrostatic repulsion for sodium dodecyl sulfate (SDS) stabilized oil/water emulsion, enabling high permeances (4863 L·m−2·h−1·bar−1) and oil rejection (>99.60 %) for multiple emulsified oils, alongside superior fouling resistance over five filtration-cleaning cycles. Positive bias, conversely, intensified fouling due to electrostatic attraction. Molecular dynamics (MD) simulations revealed that the electric field enhanced the water self-diffusion coefficient by ∼5.8-fold and facilitated net transmembrane water transfer, while reducing oil residence near pore entrances. This work demonstrates a simple and scalable route to fabricate conductive polymeric membranes, rendering new insights for electrically enhanced separation processes in oily wastewater treatment.
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