Effect of Cu doping on morphology and properties of calcium ferrite and its application as oxygen carrier in chemical looping hydrogen production

Chemical looping hydrogen production with inherent CO2 capture has been widely recognized as a clean and efficient approach to high-purity hydrogen production because of the ultra-pure H2 product without any purification facilities. It is crucial to develop oxygen carriers with better performance to improve fuel conversion and hydrogen production efficiency. The potential of Ca2Fe2O5 in steam converting has been confirmed. However, its lower oxygen transfer capacity, that is, it tends to produce lower fuel conversion in fuel reactors, which will limit its practical application. Here, we report the development of Cu-doped Ca2Fe2O5-based oxygen carriers using sol-gel technology. The effects of B-site substitution of Cu element on the morphological properties and redox properties of Ca2Fe2-xCuxO5 (x = 0, 0.1, 0.25, 0.5, 1) oxygen carriers were evaluated based on experiments and density functional theory calculations. The results show that Cu doping not only elevated the surface oxygen content and enhanced the oxygen activity of the oxygen carriers, but also increased the Fe3+ at the B-site, thus enhanced their binding ability with oxygen molecules. Vacancy formation was a rate-determining step in the chemical looping hydrogen production (CLH), and Cu-doped Ca2Fe2O5 reduced the energy of oxygen vacancy formation. In the CLH process, the doping of Cu significantly improved the hydrogen productivity and fuel conversion rate. The fuel conversion rate was positively correlated with the doping amount of Cu. When x = 1, Ca2Fe2-xCuxO5 had the maximum fuel conversion rate, and its average conversion was 54.2% more than that of undoped Ca2Fe2O5. Ca2Fe2-xCuxO5 with x = 0.25 was the most suitable for CLH with the highest H2 yield, which was 20.3% more than that of Ca2Fe2O5. Moreover, its properties remained stable over multiple redox cycles with high activity and stability for CO-CLH.