Comparison of three implant systems under preload loss: A finite element analysis validated by digital image correlation methods.

Purpose: This study evaluated the effects of screw preload loss on three implant systems, both in silico and in vitro.

Methods: Three finite element analysis (FEA) models of implant restorations were created using bone-level (BL, 4.8×12 mm; BLX, 4.5×12 mm) and tissue-level (TL, 4.8×12 mm) implant systems. The screws in each group were subjected to preloads of 100 N and 200 N, with an additional 130 N load applied to the crown tops. An in vitro study of the principal strain was conducted using digital image correlation (DIC) under the same conditions as for the FEA models. The results were evaluated for von Mises stress, principal strain, and sensitivity index.

Results: During loading, the highest stress levels were observed in the implants and screws. In the BL group, the screws experienced the highest von Mises stress at 466.04 MPa and 795.26 MPa in the 100 N and 200 N groups, respectively. The BLX group showed the highest von Mises stress at 439.33 MPa and 780.88 MPa in the implants in the 100 N and 200 N groups. Sensitivity analysis revealed that the screws and abutments in the TL group were significantly more affected by the preload changes.

Conclusions: The abutment in the TL group was particularly sensitive to preload changes compared with those in the BL and BLX groups. Variations in the preload significantly affect the stress distribution in implants and screws. Maintaining screw preload stability under loading is crucial in clinical practice to prevent mechanical failure.